Resonant converter
About the Resonant converter PCB
Resonant converter is an open source PCB design by Dominik-Workshop, published on GitHub under the MIT license. It is a 4-layer board measuring 100 × 55 mm, with 115 components from 44 distinct parts.
Other key parts include the UCC256610DDBR, TEA2096T/1J, 78L15MG, PC817X2CSP9F and TL431AIDBVR. By type, the board carries 49 capacitors, 38 resistors, 10 diodes, 6 ICs, 6 connectors and 4 transistors.
From the project
Resonant converter PCB, 60V -> 12V 10A
This project is an LLC resonant converter. The power supply is designed to step down a nominal 60V input to a 12V output, capable of delivering up to 10A of continuous current (120W).
The board features power telemetry using an INA219 sensor, which can be easily interfaced via a standard QWIIC connector.
Input Voltage: 60V ± 5% Output: 12V @ 10A Topology: LLC Resonant Converter Telemetry: Onboard INA219 power monitor with a QWIIC I2C connector Magnetics:** Custom-wound transformer
Main components on the Resonant converter
Resonant converter bill of materials (BOM)
115 components, 44 distinct parts.
| Qty | Part | Footprint | Refs |
|---|---|---|---|
| 1 | UCC256610DDBR Texas Instruments | DDB0014A | U1 |
| 1 | TEA2096T/1J NXP | SOIC-8_3.9x4.9mm_P1.27mm | U2 |
| 1 | 78L15MG TECH PUBLIC | SOT-223 | U3 |
| 1 | PC817X2CSP9F SHARP | SMD-4_6.5x4.6mm_P2.54mm | U4 |
| 1 | TL431AIDBVR Texas Instruments | SOT-23-5 | U5 |
| 1 | INA219BIDCNR Texas Instruments | SOT-23-8 | U6 |
| 2 | HSU30N20 HUASHUO | TO-252-3 | Q1, Q2 |
| 2 | MDU04N010VRH MagnaChip Semicon | PDFN-56-8 | Q3, Q4 |
| 4 | 575-8 Banana_Jack_Keystone_575-8 Keystone | Conn_Banana_Jack_Keystone_575-8 | J1, J2, J3, J4 |
| 1 | 0470531000 Molex_KK_1x4_0470531000 Molex | Conn_Molex_KK_1x4_0470531000 | J5 |
| 1 | BM04B-SRSS-TB(LF)(SN) JST_SH_1x4_BM04B-SRSS-TB-LF-SN JST | Conn_JST_SH_1x4_BM04B-SRSS-TB | J6 |
| 1 | B66206W1110T001 TDK | Bobbin_B66206W1110T001 | T1 |
| 4 | 1N4148WS-AU_R1_000A1 1N4148WS-AU PANJIT | D_SOD-323F | D1, D2, D4, D7 |
| 4 | KT-0603R LED-R-0603_KT-0603R Hubei KENTO Elec | LED_0603_1608Metric_R | D3, D8, D9, D10 |
| 2 | SBRT15U50SP5-13 DIODES | PowerDI-5 | D5, D6 |
| 1 | DH0520H-R47M L-470n-7A-dehongganying-DH0520H-R47M dehongganying | L-dehongganying-DH0520H | L1 |
| 6 | CL05A105KA5NQNC C-1u-0402 Samsung Electro-Mechanics | C_0402_1005Metric | C1, C16, C17, C32, C48, C49 |
| 1 | CC1206JRNPO0BN472 C-4n7-100V-NP0-1206 YAGEO | C_1206_3216Metric | C2 |
| 5 | GCM3195C2A103JA16D C-10n-100V-C0G-1206 muRata | C_1206_3216Metric | C3, C4, C5, C6, C7 |
| 6 | PA100V47M8X11 C_Pol_47u_100V_D8mm_H11.5 JIERR | C_Pol_D8mm_H11.5mm_P3.5mm | C8, C9, C34, C35, C36, C37 |
Show 24 more
| Qty | Part | Footprint | Refs |
|---|---|---|---|
| 6 | CL31B225KCHSNNE C-2u2-100V-1206 Samsung Electro-Mechanics | C_1206_3216Metric | C10, C11, C12, C13, C14, C15 |
| 3 | 0402B102K500NT C-1n-0402 FH | C_0402_1005Metric | C18, C45, C46 |
| 6 | GRM3195C2A223JA01D C-22n-100V-C0G-1206 muRata | C_1206_3216Metric | C19, C20, C21, C22, C23, C24 |
| 1 | 0402B151K500NT C-150p-0402 FH | C_0402_1005Metric | C25 |
| 3 | 0402CG101J500NT C-100p-0402 FH | C_0402_1005Metric | C26, C33, C38 |
| 9 | GRM21BR61H106KE43L C-10u-0805 muRata | C_0805_2012Metric | C27, C28, C29, C39, C40, C41, C42, C43 +1 |
| 2 | CL05C331JB5NNNC C-330p-0402 Samsung Electro-Mechanics | C_0402_1005Metric | C30, C31 |
| 1 | 1206B102K202NT C-1n-2kV-1206 FH | C_1206_3216Metric | C47 |
| 3 | 0402WGF4700TCE R-470R-0402 UNI-ROYAL(Uniroyal Elec) | R_0402_1005Metric | R1, R3, R38 |
| 2 | 0402WGF1003TCE R-100k-0402 UNI-ROYAL(Uniroyal Elec) | R_0402_1005Metric | R2, R7 |
| 3 | 0603WAF100KT5E R-1R-0603 UNI-ROYAL(Uniroyal Elec) | R_0603_1608Metric | R4, R5, R14 |
| 13 | 0402WGF1002TCE R-10k-0402 UNI-ROYAL(Uniroyal Elec) | R_0402_1005Metric | R6, R9, R10, R16, R21, R26, R28, R29 +5 |
| 2 | 0402WGF330JTCE R-33R-0402 UNI-ROYAL(Uniroyal Elec) | R_0402_1005Metric | R8, R12 |
| 1 | 0402WGF3302TCE R-33k-0402 UNI-ROYAL(Uniroyal Elec) | R_0402_1005Metric | R11 |
| 1 | FRM121WJR001TM R-0R001-1206 FOJAN | R_1206_3216Metric | R13 |
| 1 | 0402WGF4701TCE R-4k7-0402 UNI-ROYAL(Uniroyal Elec) | R_0402_1005Metric | R15 |
| 1 | 0402WGF1500TCE R-150R-0402 UNI-ROYAL(Uniroyal Elec) | R_0402_1005Metric | R17 |
| 2 | 430k | R_0402_1005Metric | R18, R24 |
| 1 | 510k | R_0402_1005Metric | R19 |
| 2 | 0402WGF0000TCE R-0R-0402 UNI-ROYAL(Uniroyal Elec) | R_0402_1005Metric | R20, R25 |
| 1 | 0402WGF2002TCE R-20k-0402 UNI-ROYAL(Uniroyal Elec) | R_0402_1005Metric | R22 |
| 1 | 120k | R_0402_1005Metric | R23 |
| 2 | 0402WGF3902TCE R-39k-0402 UNI-ROYAL(Uniroyal Elec) | R_0402_1005Metric | R27, R31 |
| 2 | 0402WGF220JTCE R-22R-0402 UNI-ROYAL(Uniroyal Elec) | R_0402_1005Metric | R34, R35 |
Resonant converter design files
The KiCad project lives in the Dominik-Workshop/resonant-converter repository on GitHub; these links point at the commit this page was built from.
Resonant converter: common questions
How big is the Resonant converter PCB?
The Resonant converter measures 100 × 55 mm, has 4 copper layers and is 1.6062 mm thick.
How many components are on the Resonant converter?
115 components, from 44 distinct parts. The full bill of materials is listed on this page.
Where can I download the Resonant converter design files?
From the Dominik-Workshop/resonant-converter repository on GitHub, which has the KiCad layout and the schematic; the links under Design files point to each one.
Can I use the Resonant converter design in my own project?
Yes, under the terms of its MIT license, which Dominik-Workshop chose for the repository.