MosfetSwitch

ieb·EngineManagement·pcb/mosfetswitch/MosfetSwitch.kicad_pcb

MosfetSwitch PCB layout, top view — open source board by ieb
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About the MosfetSwitch PCB

MosfetSwitch is an open source PCB design by ieb, published on GitHub. It is a 2-layer board measuring 90 × 50 mm, with 78 components from 33 distinct parts.

By type, the board carries 24 diodes, 24 resistors, 18 connectors and 12 transistors.

From the project

Replacement engine electronics for a Volvo Penta D2-40 and other MDI based engines.

In July 2021 my boat was hit by lightning. The Volvo Penta D2-40 MDI unit that manages the Engine, a Volvo Penta D2-40F failed badly leaving the starter motor engaged and nearly causing an engine fire.

Update 20240417: In service, no issues after 3 years.

(see pcb/EngineManagementSimpleWithRelays.sch )

This project is based on the standard wiring for the core engine which is a Perkins 100. In that form the engine is controlled by switches, relays and a few flyback diodes. The only part of the original engine control that survived the strike was the Volvo Penta buttons, so those are used by…

MosfetSwitch bill of materials (BOM)

78 components, 33 distinct parts — part numbers from the project's BOM.

QtyPartRefs
1
2N2907
SI7137
Q1
6
BC817-40
Q2, Q4, Q6, Q8, Q10, Q12
5
SI7137
Q3, Q5, Q7, Q9, Q11
1
ToSwitches
P1
1
CONN_1
0v
P2
1
CONN_1
CH3In
P3
1
CONN_1
CH2In
P4
1
CH1In
P5
1
J1939
Ch3Out
P6
1
Ch2Out
P7
1
Ch1Out
P8
1
CH6In
P9
1
CH5In
P10
1
CH4In
P11
1
Ch6Out
P12
1
Ch5Out
P13
1
Ch4Out
P14
4
hole
P15, P16, P17, P18
5
SMBJ30CA-TR TSV
D1, D2, D16, D17, D18
1
1N5819
SMBJ30CA-TR TSV
D3
Show 13 more
QtyPartRefs
3
1N5819
ZENER
D4, D5, D6
6
1N4001
D7, D8, D9, D22, D23, D24
6
1N4001
D13, D14, D15, D28, D29, D30
3
ZENER
D19, D20, D21
1
2.2K
10K
R1
8
10K
R2, R5, R6, R7, R8, R13, R14, R19
2
47K
10K
R3, R4
1
10R
10K
R9
3
10K
470R
R10, R11, R12
5
10K
R15, R16, R17, R18, R20
1
100K
10K
R21
1
100K
470R
R22
2
470R
R23, R24

MosfetSwitch design files

The KiCad project lives in the ieb/EngineManagement repository on GitHub; these links point at the commit this page was built from.

MosfetSwitch: common questions

How big is the MosfetSwitch PCB?

The MosfetSwitch measures 90 × 50 mm, has 2 copper layers and is 1.6 mm thick.

How many components are on the MosfetSwitch?

78 components, from 33 distinct parts, with part numbers taken from the project's own BOM. The full bill of materials is listed on this page.

Where can I download the MosfetSwitch design files?

From the ieb/EngineManagement repository on GitHub, which has the KiCad layout and the BOM; the links under Design files point to each one.

Can I use the MosfetSwitch design in my own project?

The repository has no license, so all rights stay with ieb. Use it as a reference, and ask the author before reusing the design.

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