AI-PCB
ChengminLi·AI-PCB-layout·examples/emc-flyback-demo/design/emc_flyback.kicad_pcb
About the AI-PCB
AI-PCB is an open source PCB design by ChengminLi, published on GitHub under the CC-BY-4.0 license. It is a 2-layer board measuring 100 × 76 mm, with 66 components from 49 distinct parts.
Other key parts include the UC3845BD1013TR, L78L12ACUTR, TL431AIDBZR and LTV-817S. By type, the board carries 23 capacitors, 19 resistors, 6 diodes, 5 connectors, 4 ICs and 2 inductors.
It belongs with the test & measurement designs in this gallery.
From the project
AI agent skill for designing and reviewing power-electronics PCBs, with a human review gate after every step
A small isolated flyback converter built as a live demonstrator for the EMC lectures at TU/e. Jumpers on the board, the "EMC knobs", switch the filter stages, the switching speed, a snubber, the potential of the heatsink case, the Y-capacitors, and the output earthing, so students can watch the conducted emissions change on two LISNs.
More: bottom copper, predicted board temperature.

Main components on the AI-PCB
AI-PCB bill of materials (BOM)
66 components, 49 distinct parts — part numbers from the project's BOM.
| Qty | Part | Footprint | Refs |
|---|---|---|---|
| 1 | UC3845BD1013TR UC3845B | SOIC-8_3.9x4.9mm_P1.27mm | U1 |
| 1 | L78L12ACUTR | SOT-89-3 | U2 |
| 1 | TL431AIDBZR | SOT-23 | U3 |
| 1 | LTV-817S | SMDIP-4_W9.53mm | U4 |
| 1 | IRF520NPBF (Infineon) IRF520NPBF | TO-220-3_BottomMount_CaseHeatsink | Q1 |
| 1 | Cliff FCR7350R (red), 4 mm right-angle PCB socket VIN+ 24V | Jack_4mm_RA_Cliff_FCR7350 | J1 |
| 1 | Cliff FCR7350B (black), 4 mm right-angle PCB socket VIN- 0V | Jack_4mm_RA_Cliff_FCR7350 | J2 |
| 1 | Cliff FCR7350R (red), 4 mm right-angle PCB socket VOUT +12V | Jack_4mm_RA_Cliff_FCR7350 | J3 |
| 1 | Cliff FCR7350B (black), 4 mm right-angle PCB socket VOUT 0V | Jack_4mm_RA_Cliff_FCR7350 | J4 |
| 1 | Cliff FCR7350G (green), 4 mm right-angle PCB socket CHASSIS | Jack_4mm_RA_Cliff_FCR7350 | J5 |
| 1 | PZ254V-11-02P CM bypass + | PinHeader_1x02_P2.54mm_Vertical | CM1 |
| 1 | PZ254V-11-02P CM bypass - | PinHeader_1x02_P2.54mm_Vertical | CM2 |
| 1 | BSMD1812-200-30V 2A/30V PTC | Fuse_1812_4532Metric | F1 |
| 2 | Keystone 5001 (black) PGND | TestPoint_Keystone_5000-5004_Miniature | PGND1, PGND2 |
| 1 | Wurth 750311591 (8 uH, 1.5:1:0.67, EFD25) 750311591 | Wurth_750311591_EFD25 | T1 |
| 1 | SS510C (reverse-polarity) SS510C | D_SMC | D1 |
| 1 | ES2D | D_SMA | D2 |
| 2 | SS510C | D_SMC | D3, D7 |
| 1 | NCD0805R1 RED | LED_0805_2012Metric | D5 |
| 1 | KT-0805G GREEN | LED_0805_2012Metric | D6 |
Show 29 more
| Qty | Part | Footprint | Refs |
|---|---|---|---|
| 1 | Wurth 744822222 (2.2 mH, 2 A) 2.2mH WE-CMB | L_CommonMode_Wuerth_WE-CMB-S_744822222 | L1 |
| 1 | SWPA8040S100MT 10uH 3.3A | L_Bourns-SRN8040_8x8.15mm | L2 |
| 1 | CL31B105KBHNNNE 1u 50V | C_1206_3216Metric | C1 |
| 3 | CC1206KKX7RCBB103 10n 1kV | C_1206_3216Metric | C2, C3, C24 |
| 1 | MVK 50V100 M 10*10 100u 50V | CP_Elec_10x10 | C4 |
| 2 | CL32B475KBUYNNE 4.7u 50V | C_1210_3225Metric | C5, C6 |
| 3 | CC0603KRX7R9BB104 100n | C_0603_1608Metric | C7, C9, C11 |
| 1 | CL21A106KAYNNNE 10u 25V | C_0805_2012Metric | C8 |
| 1 | CL10C102JB8NNNC 1n C0G | C_0603_1608Metric | C10 |
| 1 | CL10B102KB8NNNC 1n | C_0603_1608Metric | C12 |
| 1 | CL10B221KB8NNNC 220p | C_0603_1608Metric | C13 |
| 2 | CC1206KKX7RDBB102 1n 2kV | C_1206_3216Metric | C14, C23 |
| 1 | CC0805KRX7R0BB223 22n 100V | C_0805_2012Metric | C15 |
| 1 | TCC1206COG101J202DT 100p 2kV C0G | C_1206_3216Metric | C16 |
| 2 | RVT1E471M1010 470u 25V | CP_Elec_10x10 | C18, C19 |
| 2 | CL32A226KAJNNNE 22u 25V | C_1210_3225Metric | C20, C21 |
| 1 | CL10B473KB8NNNC 47n | C_0603_1608Metric | C22 |
| 4 | 0603WAF1002T5E 10k | R_0603_1608Metric | R1, R8, R16, R19 |
| 1 | 0603WAF5601T5E 5.6k | R_0603_1608Metric | R2 |
| 3 | 0603WAF1001T5E 1k | R_0603_1608Metric | R3, R17, R18 |
| 1 | HoLR2512-150mR-1% 0.15R 2512 | R_2512_6332Metric | R4 |
| 1 | 0805W8F470KT5E 4.7R | R_0805_2012Metric | R5 |
| 1 | 0805W8F220JT5E 22R | R_0805_2012Metric | R6 |
| 1 | 0805W8F1000T5E 100R | R_0805_2012Metric | R7 |
| 3 | 25121WJ0472T4E (UNI-ROYAL) 4.7k 1W | R_2512_6332Metric | R9, R10, R20 |
| 1 | 0805W8F470JT5E 47R | R_0805_2012Metric | R11 |
| 1 | 1206W4F1001T5E 1k 1206 | R_1206_3216Metric | R13 |
| 1 | 0603WAF4701T5E 4.7k | R_0603_1608Metric | R14 |
| 1 | 0603WAF3902T5E 39k | R_0603_1608Metric | R15 |
AI-PCB design files
The KiCad project lives in the ChengminLi/AI-PCB-layout repository on GitHub; these links point at the commit this page was built from.
AI-PCB: common questions
How big is the AI-PCB?
The AI-PCB measures 100 × 76 mm, has 2 copper layers and is 1.6 mm thick.
How many components are on the AI-PCB?
66 components, from 49 distinct parts, with part numbers taken from the project's own BOM. The full bill of materials is listed on this page.
Where can I download the AI-PCB design files?
From the ChengminLi/AI-PCB-layout repository on GitHub, which has the KiCad layout, the schematic and the BOM; the links under Design files point to each one.
Can I use the AI-PCB design in my own project?
Yes, under the terms of its CC-BY-4.0 license, which ChengminLi chose for the repository.
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