SuperCap2024V1.2R Power

GKD-RM-Lab·SuperCap_GKD·hardware/SuperCap2024_Power_V1.2R/SuperCap2024V1.2R_Power.kicad_pcb

SuperCap2024V1.2R Power PCB layout, top view — open source board by GKD-RM-Lab

About the SuperCap2024V1.2R Power PCB

SuperCap2024V1.2R Power is an open source PCB design by GKD-RM-Lab, published on GitHub under the GPL-3.0 license. It is a 2-layer board measuring 41 × 60 mm, with 42 components from 27 distinct parts.

Other key parts include the UCC27201ADR and INA240A1PW. By type, the board carries 14 capacitors, 10 resistors, 6 diodes, 4 transistors, 4 connectors and 2 ICs.

From the project

RM2025超级电容控制器

1. 硬件准备。很重要,若复现时出问题大概率是硬件问题,检查焊接、器件型号等。因为方案已经过验证基本没有问题。(注意:控制板背面R16 R19要手工焊接,否则采样路径断路;正面C35 C48留空为正常) 2. 代码跑起来。先用电脑USB供电即可,能够成功下载程序,指示灯、蜂鸣器提示正常。打开CALIBRATIONMODE进行烧录才能修改HARDWAREID,烧录后重新拔插供电即可。 3. 检查系统供电。接24V供电,检查24V --> 10.2V -->3.3V。确保供电正常且稳定。 4. 校准。通过宏定义CALIBRATIONMODE开启/关闭校准模式。先校准电压,再用负载仪恒流模式校准电流。校准电流时,先校准IReferee,此时在PowerManager.cpp中手动关闭输出,较为准确;然后再手动打开输出,校准IA IB。确保各项电流、电压采样正常,否则不要上功率和电容组。 一个超电系统对应一个HARDWAREID。 5. 上功率调试。先用可调电源和负载仪恒压模式调电流环,再用恒功率模式测试功率环。若确定硬件没什么问题,直接用恒功率模式测试也问题不大。 6. 通信测试。与上位机CAN通信,通过上位机设置限制功率、上位机接收超电反馈底盘功率等。 7. 装车!(如果需要的话,取消宏定义IGNORECAPACITORERROR)

SuperCap2024V1.2R Power, from the project README
From the project README

Main components on the SuperCap2024V1.2R Power

SuperCap2024V1.2R Power bill of materials (BOM)

42 components, 27 distinct parts — part numbers from the project's BOM.

QtyPartRefs
1
UCC27201ADR
U1
1
INA240A1PW
UCC27201ADR
U2
1
AO3400A
BSC070N10NS3G
Q1
3
BSC070N10NS3G
Q2, Q3, Q4
2
CONN_02X02_ODD_EVEN
Conn_02x02_Odd_Even
J1, J4
1
CONN_01X02_MOUNTINGPIN
Conn_02x02_Odd_Even
J2
1
CONN_01X04_MOUNTINGPIN
Conn_02x02_Odd_Even
J3
1
10k NTC
TH1
2
DSS34
TVS
D1, D2
1
DSS34
SMF10A
D3
1
SMF3.3A
SMF10A
D4
1
SMAJ28A
SMF10A
D5
1
SMF10A
D6
1
4.7U
10u 40A
L1
2
100N
10u
C1, C13
2
220u
C2, C6
2
10U
220u
C3, C5
1
20P
10u
C4
1
100n
C7
1
100N
100n
C8
Show 7 more
QtyPartRefs
1
10U
10u
C9
4
100N
10u
C10, C11, C12, C14
2
33R
120r
R1, R2
3
33R
3.3r
R3, R4, R5
1
10K
3.3r
R6
3
2.2K
10k
R7, R8, R10
1
2MR
10k
R9

SuperCap2024V1.2R Power design files

The KiCad project lives in the GKD-RM-Lab/SuperCap_GKD repository on GitHub; these links point at the commit this page was built from.

SuperCap2024V1.2R Power: common questions

How big is the SuperCap2024V1.2R Power PCB?

The SuperCap2024V1.2R Power measures 41 × 60 mm, has 2 copper layers and is 1.6 mm thick.

How many components are on the SuperCap2024V1.2R Power?

42 components, from 27 distinct parts, with part numbers taken from the project's own BOM. The full bill of materials is listed on this page.

Where can I download the SuperCap2024V1.2R Power design files?

From the GKD-RM-Lab/SuperCap_GKD repository on GitHub, which has the KiCad layout, the schematic and the BOM; the links under Design files point to each one.

Can I use the SuperCap2024V1.2R Power design in my own project?

Yes, under the terms of its GPL-3.0 license, which GKD-RM-Lab chose for the repository.

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