Inductor tester

ikatkov·inductor-tester

Inductor tester PCB layout, top view — open source board by ikatkov

About the Inductor tester PCB

Inductor tester is an open source PCB design by ikatkov, published on GitHub. It is a 4-layer board measuring 62.5 × 46.2 mm, with 31 components from 22 distinct parts.

Other key parts include the NE555P. By type, the board carries 14 capacitors, 6 connectors, 4 resistors, 2 ICs, 2 diodes and 1 transistor.

It belongs with the test & measurement designs in this gallery.

From the project

Power) Inductor saturation current tester

~60A max current. Power supply 5-25V. Based on http://elm-chan.org/works/lchk/report.html

You will need an oscilloscope to take measurements.

Once powered, the capacitor bank charges up. The circuit fires off a variable-width pulse into the MOSFET gate. MOSFET turns ON and short-circuits the inductor to the capacitor power bank. The current starts to rise linearly until the saturation point is reached. Once the inductor is saturated, it behaves like an ohmic piece of wire, and the current increases exponentially until the pulse is over, and the MOSFET is switched OFF. Saturation is a knee…

Inductor tester, from the project README
From the project README

Main components on the Inductor tester

Inductor tester bill of materials (BOM)

31 components, 22 distinct parts.

QtyPartRefs
2
NE555P
U1, U2
1
T60NO2R
Q1
2
inductor connector
J1, J2
2
test point
J3, J4
1
IN
J5
1
pulse width selector
J6
1
2A
F1
1
100k
RV1
1
SS34
D1
1
1N4001
D2
2
100nF
C1, C12
2
10nF
C2, C14
2
470uF
C3, C11
3
220uF
C4, C5, C6
1
4700u
C7
1
470pF
C8
2
optional
C9, C10
1
220nF
C13
1
2.2M
R1
1
2.2k
R3
Show 2 more
QtyPartRefs
1
100m
R4
1
62
R5

Inductor tester design files

The KiCad project lives in the ikatkov/inductor-tester repository on GitHub; these links point at the commit this page was built from.

Inductor tester: common questions

How big is the Inductor tester PCB?

The Inductor tester measures 62.5 × 46.2 mm, has 4 copper layers and is 1.6 mm thick.

How many components are on the Inductor tester?

31 components, from 22 distinct parts. The full bill of materials is listed on this page.

Where can I download the Inductor tester design files?

From the ikatkov/inductor-tester repository on GitHub, which has the KiCad layout and the schematic; the links under Design files point to each one.

Can I use the Inductor tester design in my own project?

The repository has no license, so all rights stay with ikatkov. Use it as a reference, and ask the author before reusing the design.

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