5S-Blower-Controller
10htts·5S-Blower-Controller·hardware/blower-controller.kicad_pcb
About the 5S-Blower-Controller PCB
5S-Blower-Controller is an open source AVR/Arduino PCB design by 10htts, published on GitHub under the CERN-OHL-S-2.0 license. It is a 2-layer board measuring 77 × 62 mm, with 48 components from 33 distinct parts.
Its main chip is the ATTINY1616-SNR, from the AVR/Arduino family. Other key parts include the TC4422AVOA, TPS7A4001DGNR, MCP1703A-5002E/DB and INA180A2IDBVR. By type, the board carries 19 capacitors, 14 resistors, 5 ICs, 4 diodes, 2 transistors and 1 connector.
From the project
Open-source reference controller for a two-wire brushed-DC blower powered by a removable 5-series lithium-ion battery (approximately 15–21 V). The design uses a protected low-side N-MOSFET PWM stage, soft start, trigger filtering, voltage/current/temperature protection, an extern
Open-source reference controller for a two-wire brushed-DC blower powered by a removable 5-series lithium-ion battery (approximately 15–21 V). The design uses a protected low-side N-MOSFET PWM stage, soft start, trigger filtering, voltage/current/temperature protection, an external physical fuse, and a latched fault requiring trigger release.
Status: CAD CHECKS PASS; NOT YET APPROVED TO ORDER. KiCad 10 reports zero DRC violations, zero unconnected items, zero schematic-parity issues, and zero ERC errors or warnings. The PCBWay review ZIP is generated, but motor, fuse, mechanical, transient…
Main components on the 5S-Blower-Controller
5S-Blower-Controller bill of materials (BOM)
48 components, 33 distinct parts — part numbers from the project's BOM.
| Qty | Part | Footprint | Refs |
|---|---|---|---|
| 1 | ATTINY1616-SNR ATtiny1616 | SOIC-20W_7.5x12.8mm_P1.27mm | U1 |
| 1 | TC4422AVOA | SOIC-8_3.9x4.9mm_P1.27mm | U2 |
| 1 | TPS7A4001DGNR TPS7A4001 | MSOP-8-1EP_3x3mm_P0.65mm_EP1.68x1.88mm | U3 |
| 1 | MCP1703A-5002E/DB | SOT-223-3_TabPin2 | U4 |
| 1 | INA180A2IDBVR INA180A2 | SOT-23-5 | U5 |
| 2 | IPT015N10N5ATMA1 IPT015N10N5 | Infineon_PG-HSOF-8-1 | Q1, Q2 |
| 1 | UNVERIFIED UPDI | PinHeader_1x03_P2.54mm_Vertical | J6 |
| 1 | WSR32L000FEA 2m0 3W | R_Shunt_Vishay_WSR2_WSR3_KelvinConnection | RS1 |
| 1 | NCP18XH103F03RB NTC 10k B3380 | R_0603_1608Metric | TH1 |
| 1 | 19-217/GHC-YR1S2/3T GREEN | LED_0603_1608Metric | LED1 |
| 1 | SMDJ33A | D_SMC | D1 |
| 1 | STPS41H100CG-TR STPS41H100CG | TO-263-3_TabPin2 | D2 |
| 1 | PESD5V0S1BA,115 PESD5V0S1BA | D_SOD-323 | D3 |
| 1 | S1M (onsemi) S1M | D_SMA | D4 |
| 2 | UPW1J471MHD 470u 63V | CP_Radial_D12.5mm_P5.00mm | C1, C2 |
| 3 | C3225X7S2A475K200AE 4u7 100V X7S | C_1210_3225Metric | C3, C4, C5 |
| 1 | UNVERIFIED 100n 100V | C_0603_1608Metric | C6 |
| 2 | UNVERIFIED 4u7 25V X7R | C_1206_3216Metric | C7, C10 |
| 3 | UNVERIFIED 100n 25V | C_0603_1608Metric | C8, C13, C19 |
| 1 | UNVERIFIED 1u 100V X7S | C_1210_3225Metric | C9 |
Show 13 more
| Qty | Part | Footprint | Refs |
|---|---|---|---|
| 3 | UNVERIFIED 1u 25V | C_0603_1608Metric | C11, C12, C14 |
| 3 | 100n 25V | C_0603_1608Metric | C15, C16, C17 |
| 1 | UNVERIFIED 1n 50V C0G | C_0603_1608Metric | C18 |
| 1 | UNVERIFIED 100k 1% | R_0603_1608Metric | R1 |
| 1 | UNVERIFIED 18k 1% | R_0603_1608Metric | R2 |
| 2 | 4R7 | R_0805_2012Metric | R3, R4 |
| 3 | 100K 100k | R_0603_1608Metric | R6, R12, R13 |
| 2 | 10K 10k | R_0603_1608Metric | R7, R8 |
| 1 | UNVERIFIED 10k 1% | R_0603_1608Metric | R9 |
| 1 | 100R | R_0603_1608Metric | R10 |
| 1 | 1k | R_0603_1608Metric | R11 |
| 1 | UNVERIFIED 97k6 1% | R_0603_1608Metric | R14 |
| 1 | UNVERIFIED 13k0 1% | R_0603_1608Metric | R15 |
5S-Blower-Controller design files
The KiCad project lives in the 10htts/5S-Blower-Controller repository on GitHub; these links point at the commit this page was built from.
5S-Blower-Controller: common questions
What microcontroller does the 5S-Blower-Controller use?
The 5S-Blower-Controller is built around the ATTINY1616-SNR, from the AVR/Arduino family.
How big is the 5S-Blower-Controller PCB?
The 5S-Blower-Controller measures 77 × 62 mm, has 2 copper layers and is 1.6 mm thick.
How many components are on the 5S-Blower-Controller?
48 components, from 33 distinct parts, with part numbers taken from the project's own BOM. The full bill of materials is listed on this page.
Where can I download the 5S-Blower-Controller design files?
From the 10htts/5S-Blower-Controller repository on GitHub, which has the KiCad layout, the schematic and the BOM; the links under Design files point to each one.
Can I use the 5S-Blower-Controller design in my own project?
Yes, under the terms of its CERN-OHL-S-2.0 license, which 10htts chose for the repository.
Can I test firmware for the 5S-Blower-Controller without the hardware?
Yes. HardLabs builds a simulation of the board from its netlist and BOM, so you can run and debug AVR/Arduino firmware against it before you order a PCB.
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