BMS Hardware
MissouriMRDT·BMS_Hardware·Hardware/2023rev2.0/2023rev2.0.kicad_pcb
About the BMS Hardware PCB
BMS Hardware is an open source NXP PCB design by MissouriMRDT, published on GitHub. It is a 2-layer board measuring 279.4 × 181.4 mm, with 91 components from 35 distinct parts.
Its main chip is the Teensy4.1_DEV-16771, from the NXP family. Other key parts include the Opamp_Dual, INA195 and TSR_1-2450. By type, the board carries 42 resistors, 20 diodes, 8 ICs, 4 connectors, 3 capacitors and 1 transistor.
It belongs with the power & battery designs in this gallery.
From the project
Batteries + BMS + Chargers + Power Board = The Ultimate Mobile Power Source!
Battery Management System- this year it DOES THINGS (for real though!).
New for 2022: -Designed to monitor an 8s8p LiPo battery pack at a max 33.6V @ 160A peak. -The Cell Monitoring circuit uses the AS358MTR-E1 Op-Amp as it could be powered off of pack voltage. -Teensy 4.1 used as microcontroller for the board.
Main components on the BMS Hardware
BMS Hardware bill of materials (BOM)
91 components, 35 distinct parts.
| Qty | Part | Footprint | Refs |
|---|---|---|---|
| 1 | Teensy4.1_DEV-16771 | Teensy_4_1 | U1 |
| 4 | Opamp_Dual | SO-8_3.9x4.9mm_P1.27mm | U2, U3, U4, U5 |
| 2 | INA195 | SOT-23-6 | U6, U7 |
| 1 | TSR_1-2450 | Converter_DCDC_TRACO_TSR-1_THT | U8 |
| 1 | Q_NMOS_DGS | SOT-23_Handsoldering | Q1 |
| 1 | Conn_01x03 | MOLEX_SL_03_Vertical | J1 |
| 2 | Conn_01x09 | MOLEX_SL_09_Vertical | J2, J3 |
| 1 | Conn_01x04 | MOLEX_SL_04_Vertical | J4 |
| 1 | Buzzer | BUZZER_SMI_1324_TW_5V_2_R | BZ1 |
| 1 | AndersonPP | Square_Anderson_2_V_Side_By_Side_PV | Conn1 |
| 1 | Polyfuse | Fuse_2920_7451Metric_Pad2.10x5.45mm_HandSolder | F1 |
| 6 | MountingHole | 4_40_Hole | H1, H2, H3, H4, H5, H6 |
| 1 | SW_SPDT | MOLEX_SL_03_Horizontal | SW1 |
| 1 | BATT_GND_VIA | BATT_PWR_VIA | V1 |
| 1 | BATT_PWR_VIA | BATT_PWR_VIA | V2 |
| 1 | BMS_OUT_VIA | BATT_PWR_VIA | V3 |
| 1 | ERR | LED_0603_1608Metric_Pad1.05x0.95mm_HandSolder | D1 |
| 1 | PACK_OUT | LED_0603_1608Metric_Pad1.05x0.95mm_HandSolder | D2 |
| 1 | 5V | LED_0603_1608Metric_Pad1.05x0.95mm_HandSolder | D3 |
| 1 | 3V3 | LED_0603_1608Metric_Pad1.05x0.95mm_HandSolder | D4 |
Show 15 more
| Qty | Part | Footprint | Refs |
|---|---|---|---|
| 8 | D_Schottky | D_0603_1608Metric_Pad1.05x0.95mm_HandSolder | D5, D6, D7, D8, D9, D10, D11, D12 |
| 8 | D_Zener | D_0603_1608Metric_Pad1.05x0.95mm_HandSolder | D13, D14, D15, D16, D17, D18, D19, D20 |
| 1 | 22uF | CP_Radial_D5.0mm_P2.50mm | C1 |
| 1 | 1uF | CP_Radial_D5.0mm_P2.50mm | C2 |
| 1 | 10uF | CP_Radial_D5.0mm_P2.50mm | C3 |
| 1 | 100K | R_0603_1608Metric_Pad0.98x0.95mm_HandSolder | R1 |
| 1 | 4.7k | R_0603_1608Metric_Pad0.98x0.95mm_HandSolder | R2 |
| 1 | 820 | R_0603_1608Metric_Pad0.98x0.95mm_HandSolder | R3 |
| 2 | 10k | R_0603_1608Metric_Pad0.98x0.95mm_HandSolder | R4, R43 |
| 2 | 100 | R_0603_1608Metric_Pad0.98x0.95mm_HandSolder | R5, R8 |
| 1 | 3k | R_0603_1608Metric_Pad0.98x0.95mm_HandSolder | R6 |
| 1 | 300 | R_0603_1608Metric_Pad0.98x0.95mm_HandSolder | R7 |
| 16 | 31.5k | R_0603_1608Metric_Pad0.98x0.95mm_HandSolder | R9, R10, R11, R12, R13, R14, R15, R16 +8 |
| 16 | 40k | R_0603_1608Metric_Pad0.98x0.95mm_HandSolder | R25, R26, R27, R28, R29, R30, R31, R32 +8 |
| 1 | 4k | R_0603_1608Metric_Pad0.98x0.95mm_HandSolder | R41 |
BMS Hardware design files
The KiCad project lives in the MissouriMRDT/BMS_Hardware repository on GitHub; these links point at the commit this page was built from.
BMS Hardware: common questions
What microcontroller does the BMS Hardware use?
The BMS Hardware is built around the Teensy4.1_DEV-16771, from the NXP family.
How big is the BMS Hardware PCB?
The BMS Hardware measures 279.4 × 181.4 mm, has 2 copper layers and is 1.6 mm thick.
How many components are on the BMS Hardware?
91 components, from 35 distinct parts. The full bill of materials is listed on this page.
Where can I download the BMS Hardware design files?
From the MissouriMRDT/BMS_Hardware repository on GitHub, which has the KiCad layout and the schematic; the links under Design files point to each one.
Can I use the BMS Hardware design in my own project?
The repository has no license, so all rights stay with MissouriMRDT. Use it as a reference, and ask the author before reusing the design.
Can I test firmware for the BMS Hardware without the hardware?
Yes. HardLabs builds a simulation of the board from its netlist and BOM, so you can run and debug NXP firmware against it before you order a PCB.
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