Batt pack
sensorable·batt-pack
About the Batt pack PCB
Batt pack is an open source PCB design by sensorable, published on GitHub. It is a 2-layer board measuring 11.2 × 11.2 mm, with 25 components from 9 distinct parts.
Other key parts include the Module_AliExpress_LM2596HVS and Module_AliExpress_BMS_3s_Balancing-3S0404LI502. By type, the board carries 18 connectors, 2 modules, 1 diode and 1 resistor.
It belongs with the power & battery designs in this gallery.
From the project
A 6-cell battery pack for Sensorable Open Source Camera
Charging voltage: 14v ... 36v Output voltage: 9.3v ... 12.6v Batteries: Li-Ion 18650 x3 or x6 Operational temp: 0C ... 40C Enclosure: RP1170 Water ingress: IP65 with a breathable valve * Size: 165mm x 86mm x 40mm
This battery pack combines several COTS components to allow short production runs with manual assembly. All components are "though-hole" and the whole unit can be ordered and put together by any sufficiently skilled individual. It is not suitable for an automated PCBA process or large production runs.

Main components on the Batt pack
Batt pack bill of materials (BOM)
25 components, 9 distinct parts — part numbers from the project's BOM.
| Qty | Part | Footprint | Refs |
|---|---|---|---|
| 1 | Module_AliExpress_LM2596HVS | Module_AliExpress_LM2596HVS | MOD1 |
| 1 | Module_AliExpress_BMS_3s_Balancing-3S0404LI502 | Module_BMS_Balancing_3s_AliExpress_BMS-3S0404LI502 | MOD2 |
| 12 | PAD | NPTH_5mm | P1, P2, P3, P4, P5, P6, P7, P8 +4 |
| 2 | Conn_Basic_2_pin | TERM_BLK_2_SIDE_2.54MM | P13, P16 |
| 2 | PAD | HOLE_4mmx2.2mm | P14, P15 |
| 2 | PAD | NPTH_3mm | P17, P19 |
| 3 | BatteryParallel_2 | KEYSONE_1049_2x_18650_HOLDER | BATT1, BATT2, BATT3 |
| 1 | 2A | SMA | D1 |
| 1 | 0.01 | 1206_Medium_Pads | R1 |
Batt pack design files
The KiCad project lives in the sensorable/batt-pack repository on GitHub; these links point at the commit this page was built from.
Batt pack: common questions
How big is the Batt pack PCB?
The Batt pack measures 11.2 × 11.2 mm, has 2 copper layers and is 1.6 mm thick.
How many components are on the Batt pack?
25 components, from 9 distinct parts, with part numbers taken from the project's own BOM. The full bill of materials is listed on this page.
Where can I download the Batt pack design files?
From the sensorable/batt-pack repository on GitHub, which has the KiCad layout and the BOM; the links under Design files point to each one.
Can I use the Batt pack design in my own project?
The repository has no license, so all rights stay with sensorable. Use it as a reference, and ask the author before reusing the design.
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