Power extender

StarGate01·power-extender·hardware/power-extender.kicad_pcb

Power extender PCB layout, top view — open source board by StarGate01
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About the Power extender PCB

Power extender is an open source PCB design by StarGate01, published on GitHub under the MIT license. It is a 2-layer board measuring 90 × 71 mm, with 72 components from 20 distinct parts.

Other key parts include the ADS1115IDGSR, PCA9557PW, PC817X2CSP9F and CC6902SO-10A. By type, the board carries 25 resistors, 11 ICs, 10 capacitors, 8 connectors, 8 diodes and 6 transistors.

It belongs with the test & measurement designs in this gallery.

From the project

Hardware and software for a power and IO extension PCB with current monitoring and I2C interface.

Hardware and software for a power and IO extension PCB with current monitoring and I2C interface.

This project has been generously supported by PCBWay. Read more about this project and also my review of the manufacturing on my blog: Design And Assembly Of An I2C Relay PCB

Use KiCad with my CustomComponents library to view and edit the hardware project, or download the fabrication files for PCB and/or PCBA manufacturing. I used KiBOM to generate the BOM. You can also download the complete schematics as PDF.

Power extender, from the project README
From the project README

Main components on the Power extender

Power extender bill of materials (BOM)

72 components, 20 distinct parts — part numbers from the project's BOM.

QtyPartRefs
2
ADS1115IDGSR
ADS1115IDGS
Texas Instruments
U1, U3
1
PCA9557PW
NXP Semicon
U2
4
PC817X2CSP9F
Sharp Microelectronics
U11, U21, U31, U41
4
CC6902SO-10A
Cross Chip
U12, U22, U32, U42
2
BSS138
Shikues
Q1, Q2
4
PMBT3904
Nexperia
Q11, Q21, Q31, Q41
1
IFACE RPI
Any
J1
1
IFACE PASS
Any
J2
1
AUX ANALOG
Any
J3
1
AUX DIGITAL
Any
J4
4
WJ128V-5.0-3P
LOAD
Ningbo Kangnex Elec
J11, J21, J31, J41
4
SRD-05VDC-SL-C
Ningbo Songle Relay
K11, K21, K31, K41
4
17-21SURC/S530-A3/TR8
LED
Everlight Elec
D11, D21, D31, D41
4
1N4007F
Shikues
D12, D22, D32, D42
6
100N
Any
C1, C2, C12, C22, C32, C42
4
100P
Any
C11, C21, C31, C41
5
1K
Any
R1, R13, R23, R33, R43
8
10K
Any
R2, R3, R4, R5, R15, R25, R35, R45
8
200R
Any
R11, R12, R21, R22, R31, R32, R41, R42
4
100R
Any
R14, R24, R34, R44

Power extender design files

The KiCad project lives in the StarGate01/power-extender repository on GitHub; these links point at the commit this page was built from.

Power extender: common questions

How big is the Power extender PCB?

The Power extender measures 90 × 71 mm, has 2 copper layers and is 1.6 mm thick.

How many components are on the Power extender?

72 components, from 20 distinct parts, with part numbers taken from the project's own BOM. The full bill of materials is listed on this page.

Where can I download the Power extender design files?

From the StarGate01/power-extender repository on GitHub, which has the KiCad layout and the BOM; the links under Design files point to each one.

Can I use the Power extender design in my own project?

Yes, under the terms of its MIT license, which StarGate01 chose for the repository.

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