SmoothBus-T2A
theHeathLee·SmoothBus-T2A·hardware/SmoothBusT2A.kicad_pcb
About the SmoothBus-T2A PCB
SmoothBus-T2A is an open source AVR/Arduino PCB design by theHeathLee, published on GitHub. It is a 2-layer board measuring 31 × 31.8 mm, with 14 components from 10 distinct parts.
Its main chip is the ATTINY85-20SU, from the AVR/Arduino family. Other key parts include the MC7805BDTRKG. By type, the board carries 6 resistors, 3 diodes, 2 ICs, 2 connectors and 1 capacitor.
From the project
analog to digital to analog fuel gauge for VW Bus ⛽
An adaptation of the SmoothBus project for the early VW bay window bus (Type 2A). Replaces the original fuel gauge mechanism with a servo-driven needle controlled by an ATTiny85 microcontroller, providing smooth movement and a low-fuel LED warning.
- Smooth servo motion — moves in 1° steps with a moving average filter (35-sample window) to eliminate sender noise - Low-fuel LED warning when the sender reads in the reserve range - Boot sweep sequence (empty → full → empty) to verify servo operation - Compact PCB (~32mm × 14mm) designed to fit within the original gauge enclosure - 3D-printable…

Main components on the SmoothBus-T2A
SmoothBus-T2A bill of materials (BOM)
14 components, 10 distinct parts.
| Qty | Part | Footprint | Refs |
|---|---|---|---|
| 1 | ATTINY85-20SU | 8S2_ATM | U1 |
| 1 | MC7805BDTRKG | DPAK229P990X238-4N | U2 |
| 1 | BM03B-SRSS-TB_LF__SN_ | JST_BM03B-SRSS-TB_LF__SN_ | J2 |
| 1 | SM03B-SRSS-TB_LF__SN_ | JST_SM03B-SRSS-TB_LF__SN_ | J4 |
| 2 | OF-SMD3528WC | LED_OF-SMD3528WC | D1, D2 |
| 1 | WL-SMCD_0603 | WL-SMCD_0603 | D3 |
| 1 | EEE1AA101WAR | CAP_EEE1AA101WAR | C1 |
| 1 | R100 | WL-SMCD_0603 | R1 |
| 3 | R300 | WL-SMCD_0603 | R2, R3, R4 |
| 2 | R10k | WL-SMCD_0603 | R5, R6 |
SmoothBus-T2A design files
The KiCad project lives in the theHeathLee/SmoothBus-T2A repository on GitHub; these links point at the commit this page was built from.
SmoothBus-T2A: common questions
What microcontroller does the SmoothBus-T2A use?
The SmoothBus-T2A is built around the ATTINY85-20SU, from the AVR/Arduino family.
How big is the SmoothBus-T2A PCB?
The SmoothBus-T2A measures 31 × 31.8 mm, has 2 copper layers and is 1.6 mm thick.
How many components are on the SmoothBus-T2A?
14 components, from 10 distinct parts. The full bill of materials is listed on this page.
Where can I download the SmoothBus-T2A design files?
From the theHeathLee/SmoothBus-T2A repository on GitHub, which has the KiCad layout and the schematic; the links under Design files point to each one.
Can I use the SmoothBus-T2A design in my own project?
The repository has no license, so all rights stay with theHeathLee. Use it as a reference, and ask the author before reusing the design.
Can I test firmware for the SmoothBus-T2A without the hardware?
Yes. HardLabs builds a simulation of the board from its netlist and BOM, so you can run and debug AVR/Arduino firmware against it before you order a PCB.
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