1v2-boost converter

benkrasnow·1v2-boost-converter·1v2boost/1v2boost.kicad_pcb

1v2-boost converter PCB layout, top view — open source board by benkrasnow

About the 1v2-boost converter PCB

1v2-boost converter is an open source PCB design by benkrasnow, published on GitHub under the MIT license. It is a 2-layer board measuring 119.9 × 57 mm, with 67 components from 46 distinct parts.

Other key parts include the TPS40210DGQR, UCC27511ADBVR and TLV3011AIDBVR. By type, the board carries 31 capacitors, 19 resistors, 5 connectors, 5 diodes, 3 ICs and 2 transistors.

It belongs with the power & battery designs in this gallery.

From the project

Schematics and PCB layout for a boost converter 0.9V minimum input, 30A maximum input current

Boost converter for an electromechanical cell: 0.9–1.6 V in (up to 28 A) → 12 V at 20 W, biased from a separate low-current 12 V rail.

Open 1v2boost.kicadpro in KiCad 9. The project is fully self-contained — every symbol and footprint lives in lib/, referenced through ${KIPRJMOD}`, so no stock or external library is needed.

LM5155 cannot do this. Its maximum duty cycle is spec'd at 90 % minimum (93 % typ) at 100 kHz. This converter needs D = 0.910 at nominal input and 0.937 at the 0.9 V corner. TPS40210 has no hard duty limit at all — only a 200 ns worst-case minimum off-time, giving D_max…

Main components on the 1v2-boost converter

1v2-boost converter bill of materials (BOM)

67 components, 46 distinct parts — part numbers from the project's BOM.

QtyPartRefs
1
TPS40210DGQR
TPS40210DGQ
Texas Instruments
U1
1
UCC27511ADBVR
Texas Instruments
U2
1
TLV3011AIDBVR
Texas Instruments
U3
2
SUP40012EL-GE3
Vishay
Q1, Q2
1
CELL 1.2V 28A
J1
1
VOUT 12V 1.7A
J2
1
PREC002SAAN-RC
12V BIAS
Sullins
J3
1
PREC002SAAN-RC
Vin Monitor
Sullins
J4
1
PREC002SAAN-RC
Vout monitor
Sullins
J5
1
RC0805JR-070RL
EN BYPASS
Yageo
JP1
1
STPS40L45CT
STMicroelectronics
D1
2
~
D2, D5
1
SS14
onsemi
D3
1
MMSZ5231B-7-F
5V1 0.5W
Diodes Incorporated
D4
1
PG1083.152NL
1.5uH PG1083.152NL
Pulse Electronics
L1
9
CL32A107MQVNNWE
100u/6.3V X5R
Samsung
C1, C2, C3, C4, C5, C6, C7, C8 +1
1
C1210C222J1GACTU
2n2/100V
KEMET
C12
8
TMK325ABJ476MM-P
47u/25V X5R
Taiyo Yuden
C13, C14, C15, C16, C17, C18, C19, C20
1
C0805C105K3RACTU
1u/25V
KEMET
C22
2
C0603C104K5RACTU
100n/25V
KEMET
C23, C31
Show 26 more
QtyPartRefs
1
CL10C331JB8NNNC
330p C0G
Samsung
C24
2
GRM188R71H224KAC4D
220n
Murata
C25, C27
1
C0603C105K4RACTU
1u/16V
KEMET
C26
1
GCM1885C1H332FA16D
3n3
Murata
C28
1
CL10C102JB8NNNC
10n
Samsung
C29
1
C3225X7R1E106M250AC
10u/25V
TDK
C30
2
C0603C104K5RACTU
100n
KEMET
C32, C33
1
CL10B103KB8NNNC
10n
Samsung
C34
1
RCWE1210R100FKEA
0R10 1W
Vishay Dale
R1
1
CSS2H-2512R-1L00F
1m0 5W
Bourns
R2
1
ESR25JZPJ2R2
2R2 1W
Rohm
R3
1
RC0805FR-072R2L
2R2
Yageo
R4
1
RC0805FR-071RL
1R0
Yageo
R5
1
RC0805FR-0710KL
10k
Yageo
R6
1
RC0603FR-07549KL
549k 1%
Yageo
R7
1
RC0603FR-07100KL
100k 1%
Yageo
R8
1
ERJ-3EKF6191V
6k19 1%
Panasonic
R9
1
RC0603FR-074K75L
4k75 1%
Yageo
R10
1
RC0603FR-07100RL
100R
Yageo
R11
1
RC0603FR-0710KL
10k
Yageo
R12
1
RC0603FR-0710KL
10k 1%
Yageo
R13
1
RC0603FR-0726K1L
26k1 1%
Yageo
R14
2
RC0603FR-07100KL
100k
Yageo
R15, R16
1
RC0603FR-071KL
1k
Yageo
R17
1
RC0603FR-07100KL
2k
Yageo
R18
1
RC0603FR-07100KL
6k8
Yageo
R19

1v2-boost converter design files

The KiCad project lives in the benkrasnow/1v2-boost-converter repository on GitHub; these links point at the commit this page was built from.

1v2-boost converter: common questions

How big is the 1v2-boost converter PCB?

The 1v2-boost converter measures 119.9 × 57 mm, has 2 copper layers and is 1.6 mm thick.

How many components are on the 1v2-boost converter?

67 components, from 46 distinct parts, with part numbers taken from the project's own BOM. The full bill of materials is listed on this page.

Where can I download the 1v2-boost converter design files?

From the benkrasnow/1v2-boost-converter repository on GitHub, which has the KiCad layout, the schematic and the BOM; the links under Design files point to each one.

Can I use the 1v2-boost converter design in my own project?

Yes, under the terms of its MIT license, which benkrasnow chose for the repository.

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