Bahayshield ultra
cikeyz·bahayshield-ultra·pcb/rev-a/BahayShield-ULTRA-RevA-Manual.kicad_pcb
About the Bahayshield ultra PCB
Bahayshield ultra is an open source PCB design by cikeyz, published on GitHub under the MIT license. It is a 2-layer board measuring 125 × 125 mm, with 64 components from 51 distinct parts.
By type, the board carries 20 connectors, 17 resistors, 14 test points, 6 capacitors, 3 fuses and 2 diodes.
It belongs with the sensors designs in this gallery.
From the project
Offline flood and typhoon preparedness controller for Arduino Mega 2560 Pro: ultrasonic water level, BME280 pressure trend, TRI scoring, staged alerts, low-voltage relay cutoff.
KiCad motherboard for BahayShield ULTRA. It sockets an Arduino Mega 2560 Pro on 100-mil headers and brings out I2C modules, relay logic, load path, indicators, and power protection.
Local symbol and footprint libraries: rev-a/libraries/.
- Schematic covers the intended nets: MCU headers, I2C, relay inputs, load terminals, protection, bulk caps, TRI LEDs, buzzer drive. - Before ordering boards, re-run ERC/DRC on your KiCad version, confirm relay header order (GND IN1 IN2 VCC) and contact group (NO COM NC) against the module you hold, and check keep-outs against the printed enclosure. - This…
Bahayshield ultra bill of materials (BOM)
64 components, 51 distinct parts — part numbers from the project's BOM.
| Qty | Part | Footprint | Refs |
|---|---|---|---|
| 1 | 2N2222_BUZZER_LOW_SIDE_EBC | TO-92_Inline | Q1 |
| 1 | MEGA_PRO_EMBED_CH340G___ATMEGA2560 | MODULE_MEGA_PRO_EMBED_CH340G___ATMEGA2560 | J1 |
| 1 | LCD_I2C PD_BARREL_OR_PANEL_DC_IN | KF301-5.0-02P_1x02_P5.00mm_Drill1.50mm_Pad3.30mm | J2 |
| 1 | RTC_I2C PCB_TO_XL4015_INPUT | KF301-5.0-02P_1x02_P5.00mm_Drill1.50mm_Pad3.30mm | J3 |
| 1 | KEYPAD_I2C XL4015_OUTPUT_TO_PCB_5V00 | KF301-5.0-02P_1x02_P5.00mm_Drill1.50mm_Pad3.30mm | J4 |
| 1 | BMP280_OPTION 20X4_LCD_I2C_PANEL | JST_XH_B4B-XH-A_1x04_P2.50mm_Vertical_Drill1.10mm | J5 |
| 1 | DS3231_AT24C32_MODULE_XH4 | JST_XH_B4B-XH-A_1x04_P2.50mm_Vertical_Drill1.10mm | J6 |
| 1 | BTN_LADDER_A1 BME280_5V_APPROVED_XH4 | JST_XH_B4B-XH-A_1x04_P2.50mm_Vertical_Drill1.10mm | J7 |
| 1 | PRESSURE_SIM_A0 PCF8574_KEYPAD_EXPANDER_XH4 | JST_XH_B4B-XH-A_1x04_P2.50mm_Vertical_Drill1.10mm | J8 |
| 1 | DIORAMA_HC_SR04_MAST_XH4 | JST_XH_B4B-XH-A_1x04_P2.50mm_Vertical_Drill1.10mm | J9 |
| 1 | A0_PRESSURE_SIM_10K_XH3 | JST_XH_B3B-XH-A_1x03_P2.50mm_Vertical_Drill1.10mm | J10 |
| 1 | REGULATED_5V_IN PANEL_BTN1_MANUAL_CUT_XH2 | JST_XH_B2B-XH-A_1x02_P2.50mm_Vertical_Drill1.10mm | J11 |
| 1 | PANEL_STATUS_LEDS_G1_G2_Y_XH4 | JST_XH_B4B-XH-A_1x04_P2.50mm_Vertical_Drill1.10mm | J12 |
| 1 | ACTIVE_BUZZER_5V_XH2 | JST_XH_B2B-XH-A_1x02_P2.50mm_Vertical_Drill1.10mm | J13 |
| 1 | 2CH_RELAY_MODULE_INPUT_GND_IN1_IN2_VCC_XH4 | JST_XH_B4B-XH-A_1x04_P2.50mm_Vertical_Drill1.10mm | J14 |
| 1 | RELAY1_CONTACT_NO_COM_NC | KF301-5.0-03P_1x03_P5.00mm_Drill1.50mm_Pad3.30mm | J15 |
| 1 | LOW_VOLTAGE_DEMO_LOAD | KF301-5.0-02P_1x02_P5.00mm_Drill1.50mm_Pad3.30mm | J16 |
| 1 | PANEL_POWER_LED_XH2 | JST_XH_B2B-XH-A_1x02_P2.50mm_Vertical_Drill1.10mm | J17 |
| 1 | PANEL_BTN2_VIEW_XH2 | JST_XH_B2B-XH-A_1x02_P2.50mm_Vertical_Drill1.10mm | J18 |
| 1 | PANEL_BTN3_ACK_RESET_XH2 | JST_XH_B2B-XH-A_1x02_P2.50mm_Vertical_Drill1.10mm | J19 |
Show 31 more
| Qty | Part | Footprint | Refs |
|---|---|---|---|
| 1 | PANEL_ALERT_LEDS_O_R_ALERT_XH4 | JST_XH_B4B-XH-A_1x04_P2.50mm_Vertical_Drill1.10mm | J20 |
| 1 | F1A_INPUT_FUSE_5X20 | Fuseholder_5x20mm_TwoProng_P22.40mm_Drill1.70mm | F1 |
| 1 | F1A_LOGIC_BRANCH | Fuseholder_5x20mm_TwoProng_P22.40mm_Drill1.70mm | F2 |
| 1 | F2A_ACTUATOR_BRANCH | Fuseholder_5x20mm_TwoProng_P22.40mm_Drill1.70mm | F3 |
| 1 | KCD11_MAIN_SWITCH_HARNESS | JST_XH_B2B-XH-A_1x02_P2.50mm_Vertical_Drill1.10mm | SW1 |
| 14 | TestPoint | TestPoint_THTPad_D1.5mm_Drill0.7mm | TP1, TP2, TP3, TP4, TP5, TP6, TP7, TP8 +6 |
| 1 | 1N5822_REVERSE_PROTECTION | D_DO-27_P15.24mm_Horizontal | D1 |
| 1 | 1N4007_BUZZER_CLAMP | D_DO-41_SOD81_P10.16mm_Horizontal | D3 |
| 1 | 470u_25V_MAIN_5V_BULK | CP_Radial_D8.0mm_P3.50mm | C1 |
| 1 | 100u_ACT_BULK | CP_Radial_D6.3mm_P2.50mm | C2 |
| 1 | 100n_5V_MAIN_CERAMIC | C_Disc_D5.0mm_W2.5mm_P2.50mm | C3 |
| 1 | 100n_LOGIC_CERAMIC | C_Disc_D5.0mm_W2.5mm_P2.50mm | C4 |
| 1 | 100n_RELAY_ACT_CERAMIC | C_Disc_D5.0mm_W2.5mm_P2.50mm | C5 |
| 1 | 100n_I2C_SENSOR_CERAMIC | C_Disc_D5.0mm_W2.5mm_P2.50mm | C6 |
| 1 | 4.7k_SDA_PULLUP | R_Axial_DIN0207_L6.3mm_D2.5mm_P7.62mm_Horizontal | R1 |
| 1 | 4.7k_SCL_PULLUP | R_Axial_DIN0207_L6.3mm_D2.5mm_P7.62mm_Horizontal | R2 |
| 1 | 1k_POWER_LED | R_Axial_DIN0207_L6.3mm_D2.5mm_P7.62mm_Horizontal | R3 |
| 1 | 10k_A1_PULLDOWN | R_Axial_DIN0207_L6.3mm_D2.5mm_P7.62mm_Horizontal | R4 |
| 1 | 1k_BTN_MANUAL_CUT | R_Axial_DIN0207_L6.3mm_D2.5mm_P7.62mm_Horizontal | R5 |
| 1 | 2.2k_BTN_VIEW | R_Axial_DIN0207_L6.3mm_D2.5mm_P7.62mm_Horizontal | R6 |
| 1 | 4.7k_BTN_ACK_RESET | R_Axial_DIN0207_L6.3mm_D2.5mm_P7.62mm_Horizontal | R7 |
| 1 | 330_LED_G1 | R_Axial_DIN0207_L6.3mm_D2.5mm_P7.62mm_Horizontal | R8 |
| 1 | 330_LED_G2 | R_Axial_DIN0207_L6.3mm_D2.5mm_P7.62mm_Horizontal | R9 |
| 1 | 330_LED_Y | R_Axial_DIN0207_L6.3mm_D2.5mm_P7.62mm_Horizontal | R10 |
| 1 | 330_LED_O | R_Axial_DIN0207_L6.3mm_D2.5mm_P7.62mm_Horizontal | R11 |
| 1 | 330_LED_R | R_Axial_DIN0207_L6.3mm_D2.5mm_P7.62mm_Horizontal | R12 |
| 1 | 330_LED_ALERT | R_Axial_DIN0207_L6.3mm_D2.5mm_P7.62mm_Horizontal | R13 |
| 1 | 1k_BUZZER_BASE | R_Axial_DIN0207_L6.3mm_D2.5mm_P7.62mm_Horizontal | R14 |
| 1 | 10k_RELAY1_IN_PULLUP_SAFE_OFF | R_Axial_DIN0207_L6.3mm_D2.5mm_P7.62mm_Horizontal | R15 |
| 1 | 10k_RELAY2_IN_PULLUP_SAFE_OFF | R_Axial_DIN0207_L6.3mm_D2.5mm_P7.62mm_Horizontal | R16 |
| 1 | 100k_BUZZER_BASE_PULLDOWN | R_Axial_DIN0207_L6.3mm_D2.5mm_P7.62mm_Horizontal | R17 |
Bahayshield ultra design files
The KiCad project lives in the cikeyz/bahayshield-ultra repository on GitHub; these links point at the commit this page was built from.
Bahayshield ultra: common questions
How big is the Bahayshield ultra PCB?
The Bahayshield ultra measures 125 × 125 mm, has 2 copper layers and is 1.6 mm thick.
How many components are on the Bahayshield ultra?
64 components, from 51 distinct parts, with part numbers taken from the project's own BOM. The full bill of materials is listed on this page.
Where can I download the Bahayshield ultra design files?
From the cikeyz/bahayshield-ultra repository on GitHub, which has the KiCad layout, the schematic and the BOM; the links under Design files point to each one.
Can I use the Bahayshield ultra design in my own project?
Yes, under the terms of its MIT license, which cikeyz chose for the repository.
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