Highpower controller
About the Highpower controller PCB
Highpower controller is an open source AVR/Arduino PCB design by pypilot, published on GitHub. It is a 4-layer board measuring 116 × 86.4 mm, with 168 components from 58 distinct parts.
Its main chip is the ATmega328P-AU, from the AVR/Arduino family. Other key parts include the ADP2302ARDZ, INA180, AMS1117CD-5.0, cpc5001 and MCP1416. By type, the board carries 55 resistors, 49 capacitors, 21 transistors, 11 ICs, 10 connectors and 8 diodes.
From the project
kicad schematics for pypilot components
Main components on the Highpower controller
Highpower controller bill of materials (BOM)
168 components, 58 distinct parts.
| Qty | Part | Footprint | Refs |
|---|---|---|---|
| 2 | ADP2302ARDZ | HSOP-8-1EP_3.9x4.9mm_P1.27mm_EP2.41x3.1mm | U1, U7 |
| 2 | NCP81075, UCC27211 ; NCP5183, IRS2186 backup: IRS21867 | SOIC-8_3.9x4.9mm_P1.27mm | U2, U3 |
| 2 | INA180 | SOT-23-5_HandSoldering | U4, U11 |
| 1 | AMS1117CD-5.0 | SOT-23 | U5 |
| 1 | cpc5001 | DIP-8_W7.62mm | U6 |
| 1 | ATmega328P-AU | TQFP-32_7x7mm_P0.8mm | U8 |
| 1 | MCP1416 | SOT-23-5 | U9 |
| 1 | LM321 | SOT-23-5 | U10 |
| 21 | Q_NMOS_GDS | TDSON-8-1 | Q1, Q2, Q3, Q4, Q5, Q6, Q7, Q8 +13 |
| 1 | 8mhz | Crystal_SMD_5032-2Pin_5.0x3.2mm | Y1 |
| 3 | power+ | screw_terminal3 | J1, J3, J4 |
| 1 | power- | screw_terminal3 | J2 |
| 1 | UART_Device | uart | J5 |
| 1 | Conn_01x02 | PinHeader_1x02_P2.54mm_Vertical | J6 |
| 1 | ISP | ISP | J7 |
| 1 | Rudder | PinHeader_1x03_P2.54mm_Vertical | J8 |
| 1 | End Stops | PinHeader_1x04_P2.54mm_Vertical | J9 |
| 1 | power- | screw_terminal | J10 |
| 1 | FUSE | MAXI FUSE CLIP | F1 |
| 1 | FUSE | Fuse_Bourns_MF-RHT500 | F2 |
Show 38 more
| Qty | Part | Footprint | Refs |
|---|---|---|---|
| 1 | 10k NTC | R_0805_2012Metric | TH1 |
| 4 | TVS | DO-214AB | TVS1, TVS2, TVS3, TVS4 |
| 1 | RED | LED_0603_1608Metric | LED1 |
| 1 | BLUE | LED_0805_2012Metric | LED2 |
| 1 | GREEN | LED_0805_2012Metric | LED3 |
| 1 | YELLOW | LED_0805_2012Metric | LED4 |
| 3 | MUR160 | DO-214AC | D1, D2, D3 |
| 2 | 5.6v | D_MiniMELF | D4, D5 |
| 2 | D | DO-214AC | D6, D7 |
| 1 | D | D_SOD-123 | D8 |
| 2 | 10uH | L_Sunlord_MWSA0518_5.4x5.2mm | L1, L2 |
| 1 | 1uF | C_0805_2012Metric | C1 |
| 23 | 10uF | C_1206_3216Metric | C2, C3, C4, C5, C6, C7, C8, C9 +15 |
| 3 | 680uF | CP_Radial_D18.0mm_P7.50mm | C10, C11, C12 |
| 13 | .1uF | C_0805_2012Metric | C13, C15, C18, C19, C23, C28, C29, C30 +5 |
| 2 | .22uF | C_0805_2012Metric | C17, C26 |
| 1 | 18pF | C_0805_2012Metric | C20 |
| 1 | 12pF | C_0805_2012Metric | C21 |
| 3 | 22nF | C_0805_2012Metric | C37, C38, C43 |
| 2 | 4.7uF | C_0805_2012Metric | C39, C40 |
| 9 | 10k | R_0805_2012Metric | R1, R7, R29, R32, R34, R38, R41, R52 +1 |
| 2 | 2.2 | R_0805_2012Metric | R2, R3 |
| 17 | 47 | R_0805_2012Metric | R4, R5, R6, R8, R9, R10, R11, R12 +9 |
| 4 | 2m | R_2512_6332Metric | R14, R15, R16, R17 |
| 2 | 560 | R_0805_2012Metric | R18, R50 |
| 1 | 120k | R_0805_2012Metric | R19 |
| 1 | 150k | R_0805_2012Metric | R20 |
| 1 | 2k | R_0805_2012Metric | R21 |
| 4 | 2.4k | R_0805_2012Metric | R22, R25, R28, R33 |
| 1 | 10 | R_0805_2012Metric | R23 |
| 3 | 1.2k | R_0805_2012Metric | R24, R26, R27 |
| 3 | 100k | R_0805_2012Metric | R30, R35, R36 |
| 1 | 15k | R_0805_2012Metric | R31 |
| 1 | 56k | R_0805_2012Metric | R37 |
| 2 | 47k | R_0805_2012Metric | R39, R40 |
| 1 | 180k | R_0805_2012Metric | R51 |
| 1 | 27k | R_0805_2012Metric | R53 |
| 1 | 100m | R_1206_3216Metric | R55 |
Highpower controller design files
The KiCad project lives in the pypilot/pypilot_schematics repository on GitHub; these links point at the commit this page was built from.
Highpower controller: common questions
What microcontroller does the Highpower controller use?
The Highpower controller is built around the ATmega328P-AU, from the AVR/Arduino family.
How big is the Highpower controller PCB?
The Highpower controller measures 116 × 86.4 mm, has 4 copper layers and is 1.6 mm thick.
How many components are on the Highpower controller?
168 components, from 58 distinct parts. The full bill of materials is listed on this page.
Where can I download the Highpower controller design files?
From the pypilot/pypilot_schematics repository on GitHub, which has the KiCad layout; the links under Design files point to each one.
Can I use the Highpower controller design in my own project?
The repository has no license, so all rights stay with pypilot. Use it as a reference, and ask the author before reusing the design.
Can I test firmware for the Highpower controller without the hardware?
Yes. HardLabs builds a simulation of the board from its netlist and BOM, so you can run and debug AVR/Arduino firmware against it before you order a PCB.
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