RS485 Gateway Dev2

aayu0-0·RS485-to-WiFi-Gateway·RS485_Gateway_Dev2/RS485_Gateway_Dev2.kicad_pcb

RS485 Gateway Dev2 PCB layout, top view — open source ESP32 board by aayu0-0

About the RS485 Gateway Dev2 PCB

RS485 Gateway Dev2 is an open source ESP32 PCB design by aayu0-0, published on GitHub. It is a 2-layer board measuring 57.8 × 18.1 mm, with 21 components from 14 distinct parts.

Its main chip is the ESP32-S3-WROOM-1, from the ESP32 family. Other key parts include the SP3485EN and AMS1117-3.3. By type, the board carries 7 resistors, 6 capacitors, 3 ICs, 2 connectors, 2 switches and 1 diode.

It belongs with the iot & wireless designs in this gallery.

From the project

An STM32-based RS485 to Wi-Fi gateway supporting Modbus communication for industrial IoT applications.

A custom hardware gateway designed to interface industrial RS485/RS422 devices with an ESP32-S3-based WiFi system. The design features dual RS485 channels, galvanic isolation, robust power protection, USB-C programming, and industrial-grade surge protection.

Industrial communication networks often rely on RS485 due to its long-distance capability and noise immunity. This project implements a dual-channel RS485-to-WiFi gateway that enables serial devices to communicate with an ESP32-S3 for wireless connectivity and data processing.

Main components on the RS485 Gateway Dev2

RS485 Gateway Dev2 bill of materials (BOM)

21 components, 14 distinct parts.

QtyPartRefs
1
SP3485EN
U1
1
ESP32-S3-WROOM-1
U2
1
AMS1117-3.3
U3
1
DB9_Socket
J1
1
USB_C_Receptacle_USB2.0_14P
J2
2
SW_Push
SW1, SW3
1
SM712_SOT23
D2
3
100nF
C1, C4, C10
2
10uF
C2, C5
1
22uF
C3
2
10k
R1, R10
2
5.1k
R2, R3
1
120
R4
2
560
R5, R6

RS485 Gateway Dev2 design files

The KiCad project lives in the aayu0-0/RS485-to-WiFi-Gateway repository on GitHub; these links point at the commit this page was built from.

RS485 Gateway Dev2: common questions

What microcontroller does the RS485 Gateway Dev2 use?

The RS485 Gateway Dev2 is built around the ESP32-S3-WROOM-1, from the ESP32 family.

How big is the RS485 Gateway Dev2 PCB?

The RS485 Gateway Dev2 measures 57.8 × 18.1 mm, has 2 copper layers and is 1.6 mm thick.

How many components are on the RS485 Gateway Dev2?

21 components, from 14 distinct parts. The full bill of materials is listed on this page.

Where can I download the RS485 Gateway Dev2 design files?

From the aayu0-0/RS485-to-WiFi-Gateway repository on GitHub, which has the KiCad layout and the schematic; the links under Design files point to each one.

Can I use the RS485 Gateway Dev2 design in my own project?

The repository has no license, so all rights stay with aayu0-0. Use it as a reference, and ask the author before reusing the design.

Can I test firmware for the RS485 Gateway Dev2 without the hardware?

Yes. HardLabs builds a simulation of the board from its netlist and BOM, so you can run and debug ESP32 firmware against it before you order a PCB.

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