System

MadsRudolph·62768-energy-system·hardware/kicad/system/system.kicad_pcb

About the System PCB

System is an open source AVR/Arduino PCB design by MadsRudolph, published on GitHub. It is a 2-layer board measuring 203.1 × 152.4 mm, with 131 components from 74 distinct parts.

Its main chip is the Arduino Nano, from the AVR/Arduino family. Other key parts include the LM7805, MCP601, NE555, ILD74 and IR2110. By type, the board carries 26 resistors, 20 capacitors, 17 test points, 17 diodes, 15 ICs and 3 transistors.

It belongs with the power & battery designs in this gallery.

From the project

Alle 7 system-boards, produktionsfiler til XTool-fiberlaseren og hele genererings-pipelinen. Status og produktionsplan: se ../../PCBRESULTS.md og production/README.md.**

buck · boost · drivecircuit · feedbackcircuit · rectifier · mppt · currentsense`

Designregler (fiberlaser-guiden): bane 1.0 mm, clearance 0.8 mm — ligger i hvert boards .kicadpro`, så GUI-routing automatisk overholder dem. Komponentnavne er graveret som kobber-tekst på B.Cu.

Main components on the System

LM7805 MCP601 NE555 ILD74 IR2110 4N25 IL300CNY17

System bill of materials (BOM)

131 components, 74 distinct parts.

Qty	Part	Footprint	Refs
1	LM7805	TO-220-3_Vertical_LaserPads	U201
4	MCP601	DIP-8_W7.62mm_LongPads	U202, U205, U301, U303
1	NE555	DIP-8_W7.62mm_LongPads	U203
1	ILD74	DIP-8_W7.62mm_LongPads	U204
4	IR2110	DIP-14_W7.62mm_LongPads	U206, U208, U402, U502
1	4N25	DIP-6_W7.62mm_LongPads	U207
1	IL300	DIP-8_W7.62mm_LongPads	U302
2	CNY17	DIP-6_W7.62mm_LongPads	U401, U501
1	IRF530	TO-220-3_Vertical_LaserPads_GDS	M501
1	IRF540N	TO-220-3_Vertical_LaserPads	Q201
2	IRF530	TO-220-3_Vertical_LaserPads_GDS	Q202, Q401
3	10n	C_Disc_D5.0mm_W2.5mm_P5.00mm	CV601, CV602, CV603
3	BZX55C3V0	D_DO-35_SOD27_P7.62mm_Horizontal	DV601, DV602, DV603
1	3-phase in	TerminalBlock_bornier-3_P5.08mm	J_3PH101
1	+5V supply	TerminalBlock_bornier-2_P5.08mm	J_5V101
1	+15V gate supply	TerminalBlock_bornier-2_P5.08mm	J_15V101
1	Arduino Nano	PinHeader_1x06_P2.54mm_Vertical	J_ARD101
1	C2000 LaunchPad	PinHeader_1x07_P2.54mm_Vertical	J_C2K101
1	PV INA219	PinHeader_1x06_P2.54mm_Vertical	J_INA101
1	pulsing load	TerminalBlock_bornier-2_P5.08mm	J_LOAD101

Show 54 more

Qty	Part	Footprint	Refs
1	DC motor	TerminalBlock_bornier-2_P5.08mm	J_MOT101
1	PV panel	TerminalBlock_bornier-2_P5.08mm	J_PV101
1	1F store	TerminalBlock_bornier-2_P5.08mm	J_STO101
1	20k	Potentiometer_Bourns_3296W_Vertical	RV201
1	10k	Potentiometer_Bourns_3296W_Vertical	RV202
1	10k0	R_Axial_DIN0207_L6.3mm_D2.5mm_P7.62mm_Horizontal	RV601
5	1k00	R_Axial_DIN0207_L6.3mm_D2.5mm_P7.62mm_Horizontal	RV602, RV606, RV607, RV608, RV609
1	12k0	R_Axial_DIN0207_L6.3mm_D2.5mm_P7.62mm_Horizontal	RV603
2	2k00	R_Axial_DIN0207_L6.3mm_D2.5mm_P7.62mm_Horizontal	RV604, RV605
1	0R	R_Axial_DIN0207_L6.3mm_D2.5mm_P7.62mm_Horizontal	R_STAR101
1	Switch	SW_DIP_SPSTx02_Slide_9.78x7.26mm_W7.62mm_P2.54mm	SW201
1	V1	PinHeader_1x01_P2.54mm_Vertical	TP101
1	STORE	PinHeader_1x01_P2.54mm_Vertical	TP102
1	LOAD	PinHeader_1x01_P2.54mm_Vertical	TP103
1	+5V_PWR	PinHeader_1x01_P2.54mm_Vertical	TP104
1	+3V3	PinHeader_1x01_P2.54mm_Vertical	TP105
1	+15V_GATE	PinHeader_1x01_P2.54mm_Vertical	TP106
1	GND	PinHeader_1x01_P2.54mm_Vertical	TP107
1	GND_MCU	PinHeader_1x01_P2.54mm_Vertical	TP108
1	PWM_MOTOR	PinHeader_1x01_P2.54mm_Vertical	TP109
1	PWM_BOOST	PinHeader_1x01_P2.54mm_Vertical	TP110
1	PWM_MPPT	PinHeader_1x01_P2.54mm_Vertical	TP111
1	ADC_V1	PinHeader_1x01_P2.54mm_Vertical	TP112
1	ADC_LOAD	PinHeader_1x01_P2.54mm_Vertical	TP113
1	ADC_STORE	PinHeader_1x01_P2.54mm_Vertical	TP114
1	MCU_V1	PinHeader_1x01_P2.54mm_Vertical	TP115
1	PV_SDA	PinHeader_1x01_P2.54mm_Vertical	TP116
1	PV_SCL	PinHeader_1x01_P2.54mm_Vertical	TP117
4	1N4148	D_DO-35_SOD27_P7.62mm_Horizontal	D201, D202, D402, D403
4	1N4007	D_DO-41_SOD81_P10.16mm_Horizontal	D203, D204, D207, D502
6	1N4006	D_DO-41_SOD81_P10.16mm_Horizontal	D205, D206, D208, D209, D210, D211
1	1N5817	D_DO-41_SOD81_P10.16mm_Horizontal	D212
1	1N5822	D_DO-201AD_P15.24mm_Horizontal	D401
1	1N5819	D_DO-41_SOD81_P10.16mm_Horizontal	D501
1	Spole terminal	TerminalBlock_bornier-2_P5.08mm	L201
1	150u	L_Toroid_Vertical_L34.5mm_W15.0mm_P28.20mm_LaserPads	L401
1	470u	L_Toroid_Vertical_L34.5mm_W15.0mm_P28.20mm_LaserPads	L501
6	22u	CP_Radial_D8.0mm_P3.50mm	C201, C203, C205, C209, C402, C501
1	8n2	C_Disc_D5.0mm_W2.5mm_P5.00mm	C202
7	100n	C_Disc_D5.0mm_W2.5mm_P5.00mm	C204, C206, C207, C208, C210, C403, C502
1	4700u/50V	CP_Radial_D18.0mm_P7.50mm	C211
1	C_Polarized	CP_Radial_D8.0mm_P3.50mm	C212
1	470u/25V	CP_Radial_D8.0mm_P3.50mm	C401
2	47u	CP_Radial_D8.0mm_P3.50mm	C404, C503
1	1u	C_Disc_D5.0mm_W2.5mm_P5.00mm	C405
3	10k	R_Axial_DIN0207_L6.3mm_D2.5mm_P7.62mm_Horizontal	R201, R203, R301
10	1k	R_Axial_DIN0207_L6.3mm_D2.5mm_P7.62mm_Horizontal	R202, R206, R210, R211, R213, R304, R402, R403 +2
1	515	R_Axial_DIN0207_L6.3mm_D2.5mm_P7.62mm_Horizontal	R204
3	200	R_Axial_DIN0207_L6.3mm_D2.5mm_P7.62mm_Horizontal	R205, R401, R501
2	200R	R_Axial_DIN0207_L6.3mm_D2.5mm_P7.62mm_Horizontal	R207, R209
4	10	R_Axial_DIN0207_L6.3mm_D2.5mm_P7.62mm_Horizontal	R208, R212, R404, R503
1	2k	R_Axial_DIN0207_L6.3mm_D2.5mm_P7.62mm_Horizontal	R302
1	33k	R_Axial_DIN0207_L6.3mm_D2.5mm_P7.62mm_Horizontal	R303
1	66k	R_Axial_DIN0207_L6.3mm_D2.5mm_P7.62mm_Horizontal	R305

System design files

The KiCad project lives in the MadsRudolph/62768-energy-system repository on GitHub; these links point at the commit this page was built from.

Layouthardware/kicad/system/system.kicad_pcb
Schematichardware/kicad/system/system.kicad_sch

System: common questions

What microcontroller does the System use?

The System is built around the Arduino Nano, from the AVR/Arduino family.

How big is the System PCB?

The System measures 203.1 × 152.4 mm, has 2 copper layers and is 1.6 mm thick.

How many components are on the System?

131 components, from 74 distinct parts. The full bill of materials is listed on this page.

Where can I download the System design files?

From the MadsRudolph/62768-energy-system repository on GitHub, which has the KiCad layout and the schematic; the links under Design files point to each one.

Can I use the System design in my own project?

The repository has no license, so all rights stay with MadsRudolph. Use it as a reference, and ask the author before reusing the design.

Can I test firmware for the System without the hardware?

Yes. HardLabs builds a simulation of the board from its netlist and BOM, so you can run and debug AVR/Arduino firmware against it before you order a PCB.

System

About the System PCB

Main components on the System

System bill of materials (BOM)

System design files

System: common questions

What microcontroller does the System use?

How big is the System PCB?

How many components are on the System?

Where can I download the System design files?

Can I use the System design in my own project?

Can I test firmware for the System without the hardware?

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