The-SuperCap-Bike-Project
Fischer-Andrew·The-SuperCap-Bike-Project·Hardware/SuperCapacitorBike.kicad_pcb
About the The-SuperCap-Bike-Project PCB
The-SuperCap-Bike-Project is an open source AVR/Arduino PCB design by Fischer-Andrew, published on GitHub under the CC0-1.0 license. It is a 2-layer board measuring 110.5 × 119.5 mm, with 119 components from 41 distinct parts.
Its main chip is the ATmega328-P, from the AVR/Arduino family. Other key parts include the IR2104, UCC37324P, MCP23017_SP, L7805 and ULN2003. By type, the board carries 36 test points, 19 resistors, 17 capacitors, 14 connectors, 10 ICs and 10 diodes.
From the project
I wanted an electric bike with a more dynamic feel than the typical e-bike; one in which you wouldn’t be able to get away with constantly cruising at 30km/h with minimal effort. I wanted an e-bike that had a sense of “sportyness”, quick, instantaneous acceleration. I also wanted
I wanted an electric bike with a more dynamic feel than the typical e-bike; one in which you wouldn’t be able to get away with constantly cruising at 30km/h with minimal effort. I wanted an e-bike that had a sense of “sportyness”, quick, instantaneous acceleration. I also wanted the sence of scarcity. The goal was to have an e-bike that could get me up a hill, yet had limited capacity, such that it still enticed me to get some proper exercise. A super-capacitor based accumulator is perfect for this, as they have reduced charge density, and generally are able to source and sink signifigantly…
Main components on the The-SuperCap-Bike-Project
The-SuperCap-Bike-Project bill of materials (BOM)
119 components, 41 distinct parts.
| Qty | Part | Footprint | Refs |
|---|---|---|---|
| 3 | IR2104 | DIP-8_W7.62mm_Socket | U1, U2, U3 |
| 1 | UCC37324P | DIP-8_W7.62mm_Socket | U4 |
| 1 | MCP23017_SP | DIP-28_W7.62mm_Socket | U5 |
| 1 | ATmega328-P | DIP-28_W7.62mm_Socket | U6 |
| 1 | L7805 | TO-220-3_Vertical | U7 |
| 1 | ULN2003 | DIP-16_W7.62mm_Socket | U8 |
| 1 | MCP4151-xxxx-P | DIP-8_W7.62mm_Socket | U9 |
| 1 | L78L33_TO92 | TO-92_Inline | U10 |
| 7 | IRFZ44N | TO-220-3_Vertical | Q1, Q2, Q3, Q4, Q5, Q6, Q8 |
| 1 | GT065P06T | TO-220-3_Vertical | Q7 |
| 1 | 1988804 | CONN_1988804 | J1 |
| 1 | GND | PinHeader_1x01_P1.00mm_Vertical | J2 |
| 1 | RX | PinHeader_1x01_P1.00mm_Vertical | J3 |
| 1 | TX | PinHeader_1x01_P1.00mm_Vertical | J4 |
| 1 | RESET | PinHeader_1x01_P1.00mm_Vertical | J5 |
| 2 | 1988817 | PHOENIX_1988817 | J6, J14 |
| 2 | 1190363 | PHOENIX_1190363 | J7, J8 |
| 3 | 1988862 | PHOENIX_1988862 | J9, J10, J13 |
| 1 | Barrel_Jack_Switch | PJ-002AH_CUD | J11 |
| 1 | +5V | PinHeader_1x01_P1.00mm_Vertical | J12 |
Show 21 more
| Qty | Part | Footprint | Refs |
|---|---|---|---|
| 1 | 0225002.MXP | FUSE_254_PC_LTF | F2 |
| 2 | AWHSH105D00G | AWHSH1xxD00G_AMP | K1, K2 |
| 1 | TS02-66-50-BK-160-LCR-D | SW_TS02-66-50-BK-160-LCR-D | S1 |
| 36 | TestPoint | TestPoint_THTPad_1.0x1.0mm_Drill0.5mm | TP1, TP2, TP3, TP4, TP5, TP6, TP7, TP8 +28 |
| 1 | MXO45HST-3C-16M000000 | MXO45HST-3C-16M000000 | XTAL2 |
| 3 | 1N4148 | D_DO-35_SOD27_P7.62mm_Horizontal | D1, D2, D3 |
| 5 | 1N5819 | D_DO-41_SOD81_P10.16mm_Horizontal | D4, D5, D6, D8, D9 |
| 1 | FAULT_LED | LED_D5.0mm | D7 |
| 1 | PWR_LED | LED_D5.0mm | D10 |
| 3 | 1uF | Ceramic_Cap_5.08mm_Spacing | C1, C4, C6 |
| 4 | 10uF | CP_Radial_D10.0mm_P5.00mm | C2, C3, C5, C7 |
| 2 | 0.33uF | Ceramic_Cap_5.08mm_Spacing | C8, C15 |
| 7 | 0.1uF | Ceramic_Cap_5.08mm_Spacing | C9, C10, C11, C13, C14, C16, C17 |
| 1 | 1.0uF | Ceramic_Cap_5.08mm_Spacing | C12 |
| 3 | 220Ω | R_Axial_DIN0207_L6.3mm_D2.5mm_P10.16mm_Horizontal | R1, R13, R22 |
| 1 | 0Ω | R_Axial_DIN0207_L6.3mm_D2.5mm_P10.16mm_Horizontal | R2 |
| 6 | 10kΩ | R_Axial_DIN0207_L6.3mm_D2.5mm_P10.16mm_Horizontal | R3, R4, R5, R6, R20, R21 |
| 6 | 10Ω | R_Axial_DIN0207_L6.3mm_D2.5mm_P10.16mm_Horizontal | R7, R8, R9, R10, R11, R12 |
| 1 | 20kΩ | R_Axial_DIN0207_L6.3mm_D2.5mm_P10.16mm_Horizontal | R16 |
| 1 | 55kΩ | R_Axial_DIN0207_L6.3mm_D2.5mm_P10.16mm_Horizontal | R17 |
| 1 | 25kΩ | R_Axial_DIN0207_L6.3mm_D2.5mm_P10.16mm_Horizontal | R18 |
The-SuperCap-Bike-Project design files
The KiCad project lives in the Fischer-Andrew/The-SuperCap-Bike-Project repository on GitHub; these links point at the commit this page was built from.
The-SuperCap-Bike-Project: common questions
What microcontroller does the The-SuperCap-Bike-Project use?
The The-SuperCap-Bike-Project is built around the ATmega328-P, from the AVR/Arduino family.
How big is the The-SuperCap-Bike-Project PCB?
The The-SuperCap-Bike-Project measures 110.5 × 119.5 mm, has 2 copper layers and is 1.6 mm thick.
How many components are on the The-SuperCap-Bike-Project?
119 components, from 41 distinct parts. The full bill of materials is listed on this page.
Where can I download the The-SuperCap-Bike-Project design files?
From the Fischer-Andrew/The-SuperCap-Bike-Project repository on GitHub, which has the KiCad layout and the schematic; the links under Design files point to each one.
Can I use the The-SuperCap-Bike-Project design in my own project?
Yes, under the terms of its CC0-1.0 license, which Fischer-Andrew chose for the repository.
Can I test firmware for the The-SuperCap-Bike-Project without the hardware?
Yes. HardLabs builds a simulation of the board from its netlist and BOM, so you can run and debug AVR/Arduino firmware against it before you order a PCB.
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