Fugu2

fl4p·Fugu2

Fugu2 PCB layout, top view — open source ESP32 board by fl4p
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About the Fugu2 PCB

Fugu2 is an open source ESP32 PCB design by fl4p, published on GitHub. It is a 2-layer board measuring 50 × 88 mm, with 100 components from 50 distinct parts.

Its main chip is the ESP32-S3-WROOM-1-N4, from the ESP32 family. Other key parts include the UCC21330BQDRQ1, INA226AIDGSR and AP3012KTR-G1. By type, the board carries 35 resistors, 27 capacitors, 13 diodes, 9 transistors, 4 ICs and 4 connectors.

It belongs with the power & battery designs in this gallery.

From the project

Links: git | kicanvas | cadlab | docs | pdf schematics | IBOM (TODO) | firmware | additional docs & resources

Links: git | kicanvas | cadlab | docs | pdf schematics | IBOM (TODO) | firmware | additional docs & resources

Solar input voltage: 12 ~ 80V (higher voltage configurations possible, please create an issue if you need help with component selection) Battery output voltage: 12 ~ 60V (LiFePo4 4s ~ 16s) Max output current: 32 A Boost operation with input and output terminals swapped Efficiency Measurements Vin=72 Vout=27 Iout=32A: 98.17% (measured with INA228 & Riedon SSA-100, smart-shunt) * Vin=71.5 Vout=27.1 Iout=29.1A: 98.12% (measured with INA228, Riedon RSN20-50, DCCT DS200ID, details)

Fugu2, from the project README
From the project README

Main components on the Fugu2

Fugu2 bill of materials (BOM)

100 components, 50 distinct parts — part numbers from the project's BOM.

QtyPartRefs
1
DNP
UCC21330BQDRQ1
U1
1
ESP32-S3-WROOM-1-N4
U2
1
INA226AIDGSR
INA226
U3
1
AP3012KTR-G1
AP3012
U5
2
DNP
IPA050N10NM5S
Q1, Q3
1
DNP
IPP022N12NM6
Q2
2
BSS123-7-F
BSS123
Diodes Incorporated
Q4, Q9
3
TPH1R306PL,L1Q
TPH1R306PL,L1Q or NTMFS5C612NLT1G
Q5, Q6, Q7
1
GT800N10D3 or SP010N90NJ
GT800N10D3
Q8
1
DNP
3.3V PSU
J7
2
DNP
691256610002
J9, J10
1
SHOU HAN TYPE-C 16P QTGM027
QTGM027
P2
1
SM2T3V3A
ST
DZ1
1
BZT52C16 or BZT52C13-TP
BZT52C13-TP
DZ2
2
DNP
40A
F1, F3
1
SMD1206B010TF/60
SMD1206B010TF/60 or 500mA fast, 50A
EATON
F2
1
XUNPU TS-1088-AR02016
SW_Push
SW1
1
NCP18XH103F03RB
TH1
2
MSS1P4-M3/89A
D1, D17
1
XINGLIGHT XL-5050RGBC-2812B-S
WS2812B
D2
Show 30 more
QtyPartRefs
2
LESD5D5.0CT1G
D3, D4
5
DSS310
SS310
Slkor
D7, D8, D10, D11, D12
1
DNP
SMAJ85A
D13
1
DNP
ST15100S
SMC
D16
1
BZX84C62LT1G
62V
D18
1
MLZ2012M100WT000
10uH
L2
5
100nF, X7R, 25V
C2, C4, C6, C7, C25
3
1uF, 10V, X7S
C3, C23, C30
1
C0805C222K2GEC7800
2.2nF, 200V, X7S
C8
4
HMK212BC7105KGHTE
1uF, 100V, X7S
C9, C14, C16, C27
2
DNP
470uF, 100V
C10, C12
1
DNP
470uF, 100V
C11
1
HMK325C7475KN-TE
4.7uF, 100V
C13
4
10nF, 100V
C15, C20, C24, C31
2
HMK107C7224KAHTE
220nF, 100V, X7S
C17, C18
2
10uF, 16V
C19, C28
2
GRM32EC72A106KE05L
10uF, 100V, X7S
C21, C22
1
20k
R1
10
10k
R2, R3, R8, R9, R13, R14, R15, R16 +2
3
4.7, 1%
R4, R6, R10
2
2.2, 1%
R5, R7
1
7.5
R11
5
200k
R17, R18, R21, R43, R44
3
22
R19, R25, R27
1
7.5k
R20
3
47k, 1%
R22, R28, R29
1
1M
R24
1
LR2512D-3W-0.5mR-1%
0.0005
R26
3
5.1k 1%
R35, R36, R38
1
33k
R37

Fugu2 design files

The KiCad project lives in the fl4p/Fugu2 repository on GitHub; these links point at the commit this page was built from.

Fugu2: common questions

What microcontroller does the Fugu2 use?

The Fugu2 is built around the ESP32-S3-WROOM-1-N4, from the ESP32 family.

How big is the Fugu2 PCB?

The Fugu2 measures 50 × 88 mm, has 2 copper layers and is 1.6 mm thick.

How many components are on the Fugu2?

100 components, from 50 distinct parts, with part numbers taken from the project's own BOM. The full bill of materials is listed on this page.

Where can I download the Fugu2 design files?

From the fl4p/Fugu2 repository on GitHub, which has the KiCad layout, the schematic and the BOM; the links under Design files point to each one.

Can I use the Fugu2 design in my own project?

The repository has no license, so all rights stay with fl4p. Use it as a reference, and ask the author before reusing the design.

Can I test firmware for the Fugu2 without the hardware?

Yes. HardLabs builds a simulation of the board from its netlist and BOM, so you can run and debug ESP32 firmware against it before you order a PCB.

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