IoT
learnwithSJ·IoT·Smart-AI-Plug/Hardware/ZAP-010A/ZAP-010A.kicad_pcb
About the IoT PCB
IoT is an open source ESP32 PCB design by learnwithSJ, published on GitHub. It is a 2-layer board measuring 105 × 58 mm, with 71 components from 32 distinct parts.
Its main chip is the ESP32-S3-WROOM-1, from the ESP32 family. Other key parts include the AMS1117-3.3, USBLC6-2P6 and DS3231M. By type, the board carries 26 resistors, 17 capacitors, 7 diodes, 6 switches, 4 ICs and 3 connectors.
It belongs with the iot & wireless and power & battery designs in this gallery.
From the project
Smart AI Timer Board
An ESP32-S3 based IoT smart plug designed for remote and scheduled control of electrical appliances.
Smart AI Plug is a smart plug concept designed around the ESP32-S3 microcontroller. The system is intended to provide wireless appliance control along with scheduled operation.
The complete circuit and PCB were designed using KiCad.
ESP32-S3 based design Single-channel relay control (SPDT) Wi-Fi and Bluetooth connectivity Relay-based appliance switching RTC-based scheduled operation USB-C interface Onboard RTC with battery backup (DS3231M + CH291-1220LF) Status LEDs - Network, Error…

Main components on the IoT
IoT bill of materials (BOM)
71 components, 32 distinct parts — part numbers from the project's BOM.
| Qty | Part | Footprint | Refs |
|---|---|---|---|
| 1 | AMS1117-3.3 | SOT-223-3_TabPin2 | U1 |
| 1 | ESP32-S3-WROOM-1 | ESP32-S3-WROOM-1 | U2 |
| 1 | USBLC6-2P6 | SOT-666 | U3 |
| 1 | DS3231M | SOIC-16W_7.5x10.3mm_P1.27mm | U4 |
| 2 | AO3400A | SOT-23 | Q1, Q2 |
| 1 | SCREW_TERMINAL_01X04 Screw_Terminal_01x04 | TerminalBlock_bornier-4_P5.08mm | J1 |
| 1 | USB_C_RECEPTACLE_USB2.0_16P USB_C_Receptacle_USB2.0_16P | USB_C_Receptacle_HCTL_HC-TYPE-C-16P-01A | J2 |
| 1 | CONN_01X04_PIN Conn_01x04_Pin | PinHeader_1x04_P2.54mm_Vertical | J3 |
| 1 | CH291-1220LF | BAT_CH291-1220LF | BT1 |
| 1 | 500mA 250V | Fuse_Littelfuse_395Series | F1 |
| 1 | Relay_SPDT | Relay_SPDT_Hongfa_HF3F-L-xx-1ZL1T | K1 |
| 1 | MLT-8530 | MLT-8530_JHE | LS1 |
| 1 | HLK-5M05 | Converter_ACDC_Hi-Link_HLK-5Mxx | PS1 |
| 1 | 10D56K | RV_Disc_D12mm_W5.8mm_P7.5mm | RV1 |
| 5 | SW_Push | SW_PUSH_6mm | SW1, SW3, SW4, SW5, SW6 |
| 1 | SW_Push | SW_Push_SPST_NO_Alps_SKRK | SW2 |
| 3 | RED | LED_D3.0mm | D1, D5, D6 |
| 1 | MBR0520 | D_SOD-123 | D2 |
| 2 | 1N4148W | D_SOD-123 | D3, D7 |
| 1 | RED | LED_0603_1608Metric | D4 |
Show 12 more
| Qty | Part | Footprint | Refs |
|---|---|---|---|
| 1 | 0.1UF 0.1uF | C_Rect_L13.0mm_W6.0mm_P10.00mm_FKS3_FKP3_MKS4 | C1 |
| 1 | 220UF 220uF | CP_Elec_8x10 | C2 |
| 3 | 10UF 10uF | C_0805_2012Metric | C3, C5, C7 |
| 10 | 0.1UF 0.1uF | C_0603_1608Metric | C4, C6, C8, C9, C10, C11, C12, C13 +2 |
| 1 | 2.2UF 2.2uF | C_0805_2012Metric | C16 |
| 1 | 0.1UF 0.1uF | C_0805_2012Metric | C17 |
| 1 | 1M | R_Axial_DIN0207_L6.3mm_D2.5mm_P7.62mm_Horizontal | R1 |
| 1 | 4K7 | R_0603_1608Metric | R2 |
| 11 | 10K | R_0603_1608Metric | R3, R9, R13, R14, R15, R16, R17, R18 +3 |
| 2 | 5K1 | R_0603_1608Metric | R4, R5 |
| 6 | 0R | R_0603_1608Metric | R6, R7, R19, R20, R23, R24 |
| 5 | 1K | R_0603_1608Metric | R8, R10, R11, R12, R26 |
IoT design files
The KiCad project lives in the learnwithSJ/IoT repository on GitHub; these links point at the commit this page was built from.
IoT: common questions
What microcontroller does the IoT use?
The IoT is built around the ESP32-S3-WROOM-1, from the ESP32 family.
How big is the IoT PCB?
The IoT measures 105 × 58 mm, has 2 copper layers and is 1.6 mm thick.
How many components are on the IoT?
71 components, from 32 distinct parts, with part numbers taken from the project's own BOM. The full bill of materials is listed on this page.
Where can I download the IoT design files?
From the learnwithSJ/IoT repository on GitHub, which has the KiCad layout, the schematic and the BOM; the links under Design files point to each one.
Can I use the IoT design in my own project?
The repository has no license, so all rights stay with learnwithSJ. Use it as a reference, and ask the author before reusing the design.
Can I test firmware for the IoT without the hardware?
Yes. HardLabs builds a simulation of the board from its netlist and BOM, so you can run and debug ESP32 firmware against it before you order a PCB.
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