LiBCM - Honda Insight BCM Replacement

doppelhub·Honda_Insight_LiBCM·Electronics/PCB (KiCAD)/Daughterboard/RevB/KiCAD/LiBCM-Daughterboard/LiBCM-Daughterboard.kicad_pcb

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LiBCM - Honda Insight BCM Replacement is an open source PCB design by doppelhub: a 4-layer, 166.8 × 31 mm board with 73 components (51 distinct parts). It is built around the AP63205, LT1487, LT1797, 74LVC125. Filed under power & battery.

Replacement BCM for G1 Honda Insight Lithium Conversion

LiBCM is a replacement computer that allows the G1 Honda Insight (2000-2006) to safely use modern lithium traction batteries.

LiBCM replaces the OEM Battery Control Module (BCM). LiBCM is presently offered as two different 'Kits': -'5AhG3 LiBCM Kit' uses 12S & 18S lithium battery modules from various modern Honda hybrids, or; -'47Ah LiBCM Kit' uses 12S Samsung SDI lithium battery modules

Built around

AP63205 LT1487 LT1797 74LVC125

Parts list

73 components, 51 distinct parts — part numbers from the project's BOM.

Qty	Part	Footprint	Refs
1	AP63205 APV1121S	SOP-4_3.8x4.1mm_P2.54mm	U1
1	LT1487 LM4040DBZ-5	SOT-23	U2
1	LT1487 SFH620A-2X007T	SMDIP-4_W9.53mm_Clearance8mm	U3
1	LT1797 SFH620A-2X007T	SMDIP-4_W9.53mm_Clearance8mm	U4
1	74LVC125	SO-14_3.9x8.65mm_P1.27mm	U5
1	Q_NMOS_GDS	TO-252-3_TabPin2	Q1
2	Q_NMOS_GSD	SOT-23	Q2, Q3
3	Conn_01x04	PinHeader_1x04_P2.54mm_Vertical	J2, J6, J9
2	Conn_01x07	PinHeader_1x07_P2.54mm_Vertical	J3, J4
1	Conn_02x03_Odd_Even	PinHeader_2x03_P2.54mm_Vertical	J5
1	Conn_01x08	PinHeader_1x08_P2.54mm_Vertical	J7
2	Conn_01x02	PinHeader_1x02_P2.54mm_Vertical	J8, J12
2	Conn_01x04	PhoenixContact_MCV_1,5_4-G-3.5_1x04_P3.50mm_Vertical	J10, J11
1	Conn_01x05	PhoenixContact_MCV_1,5_5-G-3.5_1x05_P3.50mm_Vertical	J13
2	Fuse	Fuseholder_Cylinder-5x20mm_Schurter_0031_8201_Horizontal_Open	F1, F2
2	LED	LED_0805_2012Metric	D1, D5
1	D	TO-220-2_Horizontal_TabDown	D3
1	D_Zener	D_SOD-123	D4
4	100n	C_0805_2012Metric	C1, C2, C6, C7
2	100N 100n	C_0805_2012Metric	C3, C4

Show 31 more

Qty	Part	Footprint	Refs
1	22u	C_1210_3225Metric	C5
1	22U 100n	C_0805_2012Metric	C8
2	100p	C_0805_2012Metric	C9, C11
1	100N 100p	C_0805_2012Metric	C10
4	1K24 100	R_0805_2012Metric	R1, R2, R12, R14
2	1K24 100k	R_0805_2012Metric	R3, R4
1	1K24 DNP	R_0805_2012Metric	R5
2	71K5 100k	R_0805_2012Metric	R6, R20
1	100k	R_0805_2012Metric	R7
3	100	R_0805_2012Metric	R8, R10, R11
1	20	R_0805_2012Metric	R9
2	10K 7k32	R_0805_2012Metric	R13, R34
1	7K32 5M1	R_1206_3216Metric	R15
1	100R DNP	R_0805_2012Metric	R16
1	100R 100k	R_0805_2012Metric	R17
1	10K DNP	R_0805_2012Metric	R18
1	10K 100k	R_0805_2012Metric	R19
1	71K5 20	R_0805_2012Metric	R21
1	100K 20	R_0805_2012Metric	R22
1	100R 1k24	R_0805_2012Metric	R23
1	1K24 1k24	R_0805_2012Metric	R24
1	1K24 71k5	R_0805_2012Metric	R25
1	7K32 10k	R_0805_2012Metric	R26
1	100K 10k	R_0805_2012Metric	R27
1	1K24 10k	R_0805_2012Metric	R28
1	768R 768	R_0805_2012Metric	R29
1	20R 768	R_0805_2012Metric	R30
1	1K24 7k32	R_0805_2012Metric	R31
1	100K 7k32	R_0805_2012Metric	R32
1	768R 7k32	R_0805_2012Metric	R33
2	10K 100	R_0805_2012Metric	R35, R36

LiBCM - Honda Insight BCM Replacement

Built around

Parts list

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