LiBCM - Honda Insight BCM Replacement
LiBCM - Honda Insight BCM Replacement is an open source PCB design by doppelhub: a 4-layer, 355 × 160 mm board with 706 components (67 distinct parts). It is built around the AP63205, LT1487, LT1797, MOC3023M and more. Filed under power & battery.
Replacement BCM for G1 Honda Insight Lithium Conversion
LiBCM is a replacement computer that allows the G1 Honda Insight (2000-2006) to safely use modern lithium traction batteries.
LiBCM replaces the OEM Battery Control Module (BCM). LiBCM is presently offered as two different 'Kits': -'5AhG3 LiBCM Kit' uses 12S & 18S lithium battery modules from various modern Honda hybrids, or; -'47Ah LiBCM Kit' uses 12S Samsung SDI lithium battery modules
Built around
Parts list
706 components, 67 distinct parts — part numbers from the project's BOM.
| Qty | Part | Footprint | Refs |
|---|---|---|---|
| 1 | AP63205 AP63205WU | TSOT-23-6 | U1 |
| 2 | LT1487 | SOIC-8_3.9x4.9mm_P1.27mm | U2, U3 |
| 1 | LT1797 | TSOT-23-5 | U4 |
| 1 | MOC3023M | SMDIP-6_W9.53mm | U5 |
| 2 | SFH620A-2X SFH620A-2X007T | SMDIP-4_W9.53mm_Clearance8mm | U6, U7 |
| 1 | EPM1510SJ | DCDC-EPM1210SJ | U8 |
| 1 | H11D1SR2VM | SMDIP-6_W9.53mm | U9 |
| 1 | LTC6820 | LTC6820_MSOP | U10 |
| 5 | LTC6804-2 | LTC6804-2 | U11, U12, U13, U14, U15 |
| 1 | DNP-AP6230 AP62301 | TSOT-23-6 | U16 |
| 3 | Fan | FAN_60x60OD_50x50Holes | M1, M2, M3 |
| 13 | Q_NMOS_GSD | SOT-23 | Q1, Q2, Q3, Q4, Q5, Q6, Q7, Q73 +5 |
| 62 | Q_PMOS_GSD | SOT-23 | Q8, Q9, Q10, Q11, Q12, Q13, Q14, Q15 +54 |
| 5 | Q_NPN_BCEC | SOT-223 | Q20, Q33, Q46, Q59, Q72 |
| 6 | Conn_01x08 | PinHeader_1x08_P2.54mm_Vertical | J1, J2, J3, J5, J6, J7 |
| 1 | Conn_02x09_Odd_Even | PinHeader_2x09_P2.54mm_Vertical | J4 |
| 2 | Conn_01x04 | PinHeader_1x04_P2.54mm_Vertical | J8, J21 |
| 2 | Screw_Terminal_01x08 | CONN_1751303 | J9, J11 |
| 3 | Conn_02x02 | CONN_WM26831CT-ND | J12, J19, J20 |
| 2 | Conn_01x20 | PinHeader_2x10_P2.54mm_Vertical | J13, J16 |
Show 47 more
| Qty | Part | Footprint | Refs |
|---|---|---|---|
| 1 | Conn_01x04 | PinSocket_1x04_P2.54mm_Horizontal | J14 |
| 1 | Conn_01x02 | PinHeader_1x02_P2.54mm_Vertical | J15 |
| 2 | Conn_01x14 | PinHeader_2x07_P2.54mm_Vertical | J17, J18 |
| 1 | Conn_01x08 | PinSocket_1x08_P2.54mm_Vertical | J22 |
| 1 | OEM_BCM_Connector | CONN_BCM_174917-6 | P1 |
| 1 | Buzzer | BUZZER_WT-1205 | BZ1 |
| 2 | Fuse | Fuseholder_Cylinder-5x20mm_Schurter_0031_8201_Horizontal_Open | F1, F2 |
| 1 | Heatsink_Pad | Heatsin-DV-T263-301E-TR | HS1 |
| 1 | SW_Push | SW_Cherry_MX_1.00u_PCB | SW1 |
| 1 | SW_DIP_x02 | SW_DIP_SPSTx02_Slide_9.78x7.26mm_W8.61mm_P2.54mm | SW2 |
| 3 | Trans_7490100111 | Trans_7490100111A | T1, T2, T3 |
| 5 | THERMISTOR | R_0805_2012Metric | TH1, TH2, TH3, TH4, TH5 |
| 11 | LED | LED_0805_2012Metric_Castellated | D1, D2, D3, D4, D7, D8, D9, D10 +3 |
| 1 | D_Zener_ALT | D_SOD-123 | D5 |
| 4 | 1N4148 1N4148W | D_SOD-123 | D11, D12, D13, D16 |
| 1 | D | D_SMC | D18 |
| 1 | 4.7UH DNP(4.7u) | L_TDK_SLF7045 | L1 |
| 2 | 1UH 1u | L_0805_2012Metric | L2, L3 |
| 1 | DNP-15U 15u | Inductor_CLF6045NI | L4 |
| 40 | 1u | C_0805_2012Metric | C1, C2, C5, C6, C7, C9, C12, C13 +32 |
| 89 | 100N 100n | C_0805_2012Metric | C3, C4, C10, C15, C16, C22, C29, C34 +81 |
| 4 | 22U DNP | C_1210_3225Metric | C8, C18, C19, C143 |
| 6 | DNP | C_0805_2012Metric | C11, C170, C173, C174, C175, C177 |
| 1 | 100N DNP | C_0805_2012Metric | C14 |
| 6 | 22U 22u | C_1210_3225Metric | C17, C23, C25, C26, C146, C153 |
| 3 | 220U 220u | CP_Elec_10x10 | C20, C27, C28 |
| 1 | 33u | CP_Radial_D22.0mm_P10.00mm_SnapIn | C30 |
| 2 | 68N 68n | C_1206_3216Metric | C31, C151 |
| 4 | 22u | C_1210_3225Metric | C32, C184, C185, C186 |
| 16 | 22N 22n | C_1206_3216Metric | C33, C55, C56, C71, C72, C78, C92, C95 +8 |
| 13 | 100P 100p | C_0805_2012Metric | C48, C52, C77, C93, C103, C142, C159, C160 +5 |
| 1 | 100n | C_0805_2012Metric | C181 |
| 85 | 1K24 1k24 | R_0805_2012Metric | R1, R2, R3, R4, R5, R12, R14, R24 +77 |
| 7 | 71K5 71k5 | R_0805_2012Metric | R6, R20, R21, R66, R80, R323, R324 |
| 15 | DNP | R_0805_2012Metric | R7, R8, R9, R10, R11, R40, R41, R328 +7 |
| 31 | 10K 10k | R_0805_2012Metric | R13, R18, R19, R34, R35, R36, R37, R38 +23 |
| 14 | 7K32 7k32 | R_0805_2012Metric | R15, R26, R39, R42, R47, R57, R125, R171 +6 |
| 99 | 100R 100 | R_0805_2012Metric | R16, R17, R23, R50, R54, R59, R63, R65 +91 |
| 9 | 100K 100k | R_0805_2012Metric | R22, R27, R32, R67, R74, R75, R77, R79 +1 |
| 10 | 768R 768 | R_0805_2012Metric | R29, R33, R53, R120, R126, R172, R219, R265 +2 |
| 18 | 20R 20 | R_0805_2012Metric | R30, R314, R327, R334, R339, R340, R341, R342 +10 |
| 60 | 75R 75 | R_2010_5025Metric | R62, R64, R83, R84, R85, R86, R87, R88 +52 |
| 1 | DNP(0) | R_0805_2012Metric | R76 |
| 11 | 5M1 5M | R_1206_3216Metric | R129, R130, R131, R175, R176, R214, R215, R222 +3 |
| 1 | 100k | R_0805_2012Metric | R331 |
| 2 | 1k24 | R_0805_2012Metric | R351, R360 |
| 1 | 10k | R_0805_2012Metric | R363 |
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