Laser driver v3 Power

scular-HCC·DualLaserPDHDriver·Laser_Driver_v3/laser_driver_v3_Power.kicad_pcb

Laser driver v3 Power PCB layout, top view — open source board by scular-HCC

About the Laser driver v3 Power PCB

Laser driver v3 Power is an open source PCB design by scular-HCC, published on GitHub under the Custom license license. It is a 2-layer board measuring 261.3 × 165.2 mm, with 273 components from 103 distinct parts.

Other key parts include the MC7808CTG, LT3042EMSE +5.5V, LTC6655BHMS8-5#PBF, MC7812CTG and MC7805CTG. By type, the board carries 102 resistors, 90 capacitors, 28 ICs, 24 diodes, 19 transistors and 7 connectors.

It belongs with the test & measurement designs in this gallery.

From the project

Dual laster Pound-Dreaver-Hall driver setup. 1550 nm DFBs. Q=10^-5. Less than 20 GHz difference

A precision two-channel controller for 1550 nm DFB butterfly lasers — a differential optical thermometer built as a 3U Eurocard instrument.

Each channel provides low-noise constant-current laser drive, a bipolar linear TEC temperature controller, RF frequency modulation, and a synchronous-demodulation Pound–Drever–Hall lock that holds the laser to the side of an optical resonance. Lasers A and B lock to their own fringe of a shared reference cavity; the beat frequency between them, Δν = S·(TB − TA) with S ≈ 2 GHz/K, is a ratiometric measurement in which slow common-mode drift cancels.

Laser driver v3 Power, from the project README
From the project README

Main components on the Laser driver v3 Power

Laser driver v3 Power bill of materials (BOM)

273 components, 103 distinct parts — part numbers from the project's BOM.

QtyPartRefs
3
MC7808CTG
U1, U14, U17
1
LT3042EMSE +5.5V
U2
1
LTC6655BHMS8-5#PBF
U3
2
MC7812CTG
U4, U13
1
MC7805CTG
U5
1
LT3045EMSE 3.3V
U6
1
LP5907MFX-1.8
U7
1
TPS7A3901DSCR
U8
1
LT3094EMSE -14.3V
U9
1
LT3042EMSE +14.3V
U10
2
LM4051AIM3-ADJ/NOPB
U11, U12
2
LT3045EMSE 5V
U15, U16
1
LM7905_TO220
U18
1
LT3045EMSE 5V
U19
1
LT3094EMSE -5V
U20
1
OPA192IDBVR
U21
1
MCP6002-xMC
U22
5
LM339
U23, U25, U26, U27, U28
1
MCP6004
U24
2
IRF540NPBF
Q1, Q3
Show 83 more
QtyPartRefs
2
IRF9540NPBF
Q2, Q4
1
MMBT2907
Q5
1
MMBT2222
Q6
2
Q_PNP_MJL21193
Q7, Q8
2
Q_NPN MJL21194
Q9, Q10
9
MMBT3904
Q11, Q12, Q13, Q14, Q15, Q16, Q17, Q18 +1
5
Screw_Terminal_01x03
J1, J2, J3, J4, J5
1
Conn_02x12_Counter_Clockwise
J6
1
Conn_01x02_Pin
J7
2
1N4148
D_CP1, D_CP2
1
Ametherm SL22 10005
TH1
1
GBU4M
D1
4
1N4742A
D2, D3, D8, D9
7
1N4007
D4, D5, D6, D12, D13, D14, D15
1
GBU1506
D7
2
1N4148W
D10, D11
1
+15V_OK
D16
1
-15V_OK
D17
1
+5V_OK
D18
1
-5V_OK
D19
1
+6V_OK
D20
1
-6V_OK
D21
1
+5VLaser_OK
D22
1
3V3_OK
D23
1
1V8_OK
D24
4
470nF
C1, C2, C42, C43
2
2200uF 50V
C3, C4
2
1000uF 50V
C5, C6
6
2.2 uF
C7, C8, C44, C45, C52, C53
18
100nF
C9, C10, C14, C17, C18, C27, C55, C58 +10
4
4.7uF
C11, C13, C54, C56
7
4.7uF X7R
C12, C21, C30, C31, C60, C67, C70
13
10uF
C15, C25, C26, C28, C29, C32, C33, C61 +5
1
10uF 16V Polymer
C16
1
47uF RC
C19
1
4.7uF RC
C20
2
10uF X5R or X7R
C22, C69
2
1uF
C23, C24
6
3300uF (UPW1E332MHD)
C34, C35, C36, C37, C38, C39
4
1000uF 25V
C40, C41, C48, C49
2
2200uF 35V
C46, C47
1
1000 uF C_out+
C50
1
1000 uF C_out-
C51
3
0.33uF
C57, C63, C64
1
100uF
C59
9
10nF
C81, C82, C83, C84, C85, C86, C87, C88 +1
5
1k
R1, R11, R16, R17, R51
2
15
R2, R3
4
1M
R4, R5, R22, R23
4
100k
R6, R7, R26, R27
1
4.75 2W
R8
1
4.75, 2+W
R9
1
54.9k 0.1%
R10
1
4.7R
R12
1
33k 0.1%
R13
2
12.7k 0.1%
R14, R15
2
143k 0.1%
R18, R19
2
15R
R20, R21
2
15k
R24, R31
2
60.4k
R25, R30
2
1.5k Bias
R28, R29
2
4.75R 2W
R32, R33
4
0.1R
R34, R35, R36, R37
2
1k bleed resistor
R38, R39
1
1R RC
R40
1
49.9k 0.1%
R41
2
20m PCB Trace
R42, R43
2
16k
R44, R47
2
50k 0.1%
R45, R46
22
10k
R48, R49, R54, R55, R58, R60, R62, R63 +14
1
29.4k
R50
1
9.53k
R52
1
110k
R53
3
100
R56, R66, R72
1
120k
R59
1
40.2k
R61
1
47.5k
R64
2
30.1k
R65, R77
1
38.3k
R71
1
16.5k
R78
1
4.42k
R83
9
1.3k
R88, R89, R90, R91, R92, R93, R94, R95 +1
9
4.7k
R97, R98, R99, R100, R101, R102, R103, R104 +1

Laser driver v3 Power design files

The KiCad project lives in the scular-HCC/DualLaserPDHDriver repository on GitHub; these links point at the commit this page was built from.

Laser driver v3 Power: common questions

How big is the Laser driver v3 Power PCB?

The Laser driver v3 Power measures 261.3 × 165.2 mm, has 2 copper layers and is 1.6 mm thick.

How many components are on the Laser driver v3 Power?

273 components, from 103 distinct parts, with part numbers taken from the project's own BOM. The full bill of materials is listed on this page.

Where can I download the Laser driver v3 Power design files?

From the scular-HCC/DualLaserPDHDriver repository on GitHub, which has the KiCad layout, the schematic and the BOM; the links under Design files point to each one.

Can I use the Laser driver v3 Power design in my own project?

It is published under Custom license, which limits how it may be reused; read the license before building on it.

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