OpenAIO

OpenDrone-hw·OpenAIO·hardware/OpenAIO.kicad_pcb

OpenAIO PCB layout, top view — open source ESP32 board by OpenDrone-hw
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About the OpenAIO PCB

OpenAIO is an open source ESP32 PCB design by OpenDrone-hw, published on GitHub under the CERN-OHL-S-2.0 license. It is a 8-layer board measuring 35 × 35 mm, with 244 components from 72 distinct parts.

Its main chip is the ESP32-C3, from the ESP32 family. Other key parts include the AIO_outline, LR1121IMLTRT, RFX2401C, AT32F421G8U7 and NSG2065Q. By type, the board carries 95 resistors, 86 capacitors, 24 transistors, 19 ICs, 7 inductors and 5 diodes.

It belongs with the robotics & motion and rf & radio designs in this gallery.

From the project

Open-source AIO flight controller (FC + 4in1 ESC + ELRS RX). Part of the OpenDrone ecosystem.

An all-in-one for toothpick-class FPV on 2 to 6 cells: flight controller, 4-in-1 ESC and ExpressLRS receiver on 25.5 x 25.5 mm mounting. It merges three boards OpenDrone already makes: the ESC power stages, power, receiver and all pads on this board, and the flight controller as the shared OpenFC-Core module, a 15 x 15 mm LGA reflowed flat onto it, no connector.

Main components on the OpenAIO

OpenAIO bill of materials (BOM)

244 components, 72 distinct parts.

QtyPartRefs
1
AIO_outline
U1
1
LR1121IMLTRT
SEMTECH
U3
1
ESP32-C3
U4
1
RFX2401C
SKYWORKS
U5
1
AT32F421G8U7
TLV75533PDQNR
ArteryTek
U6
1
NSG2065Q
SKY13373-460LF
U7
2
LMR51430YFDDCR
Texas Instruments
U8, U9
1
SM06B-SRSS-TB(LF)(SN)
JST
U10
4
AT32F421G8U7
ArteryTek
U11, U13, U15, U17
4
NSG2065Q
U12, U14, U16, U18
1
INA186A3IDCKR
Texas Instruments
U19
1
TS2306A 240gf MSM 9
TS2306A 240GF MSM 9_C2976675
SHOU HAN
U22
24
DOY180N03T
Q1, Q2, Q3, Q4, Q5, Q6, Q7, Q8 +16
1
CJ17-400001010B20
JSCJ
X1
1
U.FL-R-SMT-1(80)
Conn_Coaxial_Small
HRS
J2
1
2450AT18A100E
Johanson Dielectrics
AE1
1
2450FM07D0034T
JOHANSON(约翰逊)
FL1
1
OW7EL89CENUYO3YLC-32M
YXC Crystal Oscillators
OSC1
1
ASR-S-3-0.2F
0.2mR
Yezhan
Rsense2
1
0900PC16J0042001E
Johanson Dielectrics
T1
Show 52 more
QtyPartRefs
1
TYPE-C 16P QTWT
SHOU HAN
USB1
1
XL-1010RGBC-2812B
XL-1010RGBC-WS2812B
XINGLIGHT
D1
2
DSK24
MDD
D2, D3
2
XL-1005UGC
LED_1_Green
XINGLIGHT
D4, D5
1
LQP03TN24NH02D
24nH
muRata
L1
1
LQP03TN2N0B02D
2.0nH
muRata
L2
1
MLZ1608N100LT000
10uH
TDK
L3
1
LQW15AN47NJ00D
47nH
muRata
L4
1
LQP03TN2N5C02D
2.5nH
muRata
L5
2
XRTC303020D4R7MBCA
XR
L6, L7
7
GRM033R61E104KE14D
100nF
muRata
C2, C3, C7, C11, C12, C14, C16
2
GRM0335C1H150JA01D
15pF
muRata
C4, C8
1
GRM033R71E222KA12D
2.2nF
muRata
C5
1
GRM0335C1H100FA01D
10pF
muRata
C6
1
GRM155R60J106ME44D
10uF
muRata
C9
1
GRM0335C1H470JA01D
47pF
muRata
C10
5
GRM033R61A105ME44D
1uF
muRata
C13, C19, C20, C21, C27
1
GRM033R60J474KE90D
470nF
muRata
C15
3
GRM0335C1H470JA01D
47p
muRata
C17, C28, C32
1
GRM033R61A103KA01J
10nF
muRata
C18
2
GRM0335C1H1R2BA01D
1.2pF
muRata
C22, C25
2
10uF
C23, C31
1
GRM0335C1E221JA01D
220pF
muRata
C24
1
1uF
C26
1
GRM033R71H102KA12D
1n
muRata
C29
1
GRM0335C1H1R2BA01D
1uF
muRata
C30
2
CL21A475KBQNNNE
4.7uF 50v
Samsung Electro-Mechanics
C33, C34
2
CL05B104KB54PNC
C
C35, C36
2
GRM033R61E104KE14D
100n
Murata Electronics
C37, C38
1
CL05B104KB54PNC
C
C39
1
C
C40
2
CL10A226MO7JZNC
22uF
Samsung Electro-Mechanics
C41, C42
18
GRM033R6YA104KE14D
100nF
C43, C44, C45, C49, C53, C54, C55, C59 +10
14
CL05B104KB54PNC
100nF
Samsung Electro-Mechanics
C46, C47, C48, C56, C57, C58, C66, C67 +6
2
GRM033R6YA104KE14D
C
C50, C80
10
C
C51, C52, C60, C61, C62, C70, C71, C72 +2
1
CC0402KRX7R6BB105
1uF
YAGEO
C84
2
0201WMF5101TEE
5.1k
UNI-ROYAL
R1, R2
1
ERJ-1GNF2200C
220
PANASONIC
R3
36
RC0201FR-0710KL
10k
R4, R5, R6, R10, R19, R20, R27, R29 +28
1
RC0201FR-07200RL
200
YAGEO
R7
2
RC0201FR-07100KL
100k
YAGEO
R8, R9
2
0201WMF1003TEE
100k
UNI-ROYAL
R11, R13
1
RC0201FR-0710KL
6.49k
R12
1
RC-01W1372FT
13.7k
YAGEO
R14
1
RC0201FR-0710KL
7.5k
R15
1
0201WMF150JTEE
2.4k
R16
24
0201WMF150JTEE
15R
R17, R18, R23, R24, R25, R26, R36, R37 +16
4
AC0201FR-07220RL
220R
R21, R40, R59, R78
4
RC0201FR-0710RL
10R
R22, R41, R60, R79
13
0201WMF1001TEE
1k
R28, R31, R34, R47, R50, R53, R66, R69 +5
2
0201WMF1001TEE
1k
UNI-ROYAL
R93, R94

OpenAIO design files

The KiCad project lives in the OpenDrone-hw/OpenAIO repository on GitHub; these links point at the commit this page was built from.

OpenAIO: common questions

What microcontroller does the OpenAIO use?

The OpenAIO is built around the ESP32-C3, from the ESP32 family.

How big is the OpenAIO PCB?

The OpenAIO measures 35 × 35 mm, has 8 copper layers and is 1.6 mm thick.

How many components are on the OpenAIO?

244 components, from 72 distinct parts. The full bill of materials is listed on this page.

Where can I download the OpenAIO design files?

From the OpenDrone-hw/OpenAIO repository on GitHub, which has the KiCad layout and the schematic; the links under Design files point to each one.

Can I use the OpenAIO design in my own project?

Yes, under the terms of its CERN-OHL-S-2.0 license, which OpenDrone-hw chose for the repository.

Can I test firmware for the OpenAIO without the hardware?

Yes. HardLabs builds a simulation of the board from its netlist and BOM, so you can run and debug ESP32 firmware against it before you order a PCB.

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